So I have been working like a dog at work, on the house, with my kids, wife and not in this order. The last 20 months have been when the majority of the work has been done. I do enjoy the post here and try to contibute, but I just haven't had the time to make a progress thread. What may or may not be seen in the pics: chasis stiffening kit, engman kit and suspension console reinforcement of my own design. This console reinforcing was detailed on the club site and is in the classics. This car is being built for mostly track use, but I intend for now to keep it street legal...or at least appear like it is. The car started life as a 1972 1.7 I bought for $300 complete with 86k total miles. I got it to run with the replacement of one seal and a used head sensor. I bought it for my ding dong brother who later said he didn't want it. It made sense for me to convert this car for track use rather than butcher up my very nice 75. As luck would have it, about 6 months later I purchased a very wrecked original 70 six with a 3.0L in it........
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The body on this car is very straight, just uglier than crap. Hood was rusty and dinged up, but it mostly worked out. I made steel panels and welded them in place of the headlights. I intend to put some HID bulbs in the turn buckets
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I have an RX-7 cooler with a shroud that I built to vent up through the hood. I will get to these pics prolly another day.
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The cage is from Tangerine racing with some other bits I added tying into the front and the rear suspension.
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The engine compartment, with bracing and angle iron added to shock tower/long area. And my home depot battery tray for a smaller odessey battery. Link for my console reinforcing: http://www.914club.com/bbs2/index.php?showtopic=66112&st=0
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I did some bracing in the rear trunk as well. I copied a lot of ideas from Jim Patrick's web site. I studied those cages a lot, Oh and I LOVED the way someone on our site did their rear lid. It folds back out of the way for some mad access to the engine compartment. It involves the front trunk mechanism from an 89 Buick Le Sabre. It was pretty easy to get bolted to the body and the welded to the trunk. The square tubing on the top of the lid keeps the front of the lid from lifting up.
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closer
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I also did away with the front trunk springs and made a simple prop rod out of one of the rear trunk torsion bars, cut down and bent. A part from a 96 pontiac fits the od of this rod and hold it securely in place!
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$2.00 Pontiac part and reinforcing for front trunk.
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Other bits not seen but on:
Rennmetal flat-tow bracket, reinforcing for body near sway bar.
Tangerine Racing raised spindles.
Elephant poly-bronze bushings.
Factory 6 engine mount.
Seen, but not described:
And YES riveted on fiberglass fenders!
Lots of holes drilled in parts like doors, lids and brackets. Not because its really that much lighter but because I had hole saws and it looks way cool! and goes with the aviation theme/scheme i've got going on.
This is a cool looking build!
Lets see some more and larger pictures.
John
I have some more time to post pictures correctly. The car was painted last month a matte metalic silver. This paint is a polyurethane and looks awsome in the sun. In the garage it looks a little dull. Basically it looks like glass beaded aluminum! The paint is from TCP Global in San Diego. Hot Rod Flats is the color line.
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I thought the big rivets, silver paint, and the holes I drilled in the car lent itself nicely to an aviation theme so I'm running with it.
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A dozen spray cans of olive drab was easy to do in the front/rear trunks, inside the doors.
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Here is the front trunk with my "deluxe" home made shroud. This was fun to do.
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looking nice Andy, and some excellent "outside the box" touches..
I also see your Rennenmetal super beetle tow bar bracket!
I owe some credit to Sir Andy for the how I cut the front lid for the exit. He posted a drawing how he was going to cut and bend the front of the hole up and the rear down for venting out his hood. The exit area is more than twice the intake area. I placed the exit towards the front of the lid after studying the aerodynamics project that was going on at San Diego State? that shows a lower pressure area on the front portion of our trunks ahead of the turn buckets. Will it work.......well see.
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This car will handle like it was on rails so I'm deleting the tires and setting th car up with a flux capacitor! I paint stripped the wheels. I was stoked at how cool they look naked I had to put them on! I am not painting them.
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Nice placement of the angle iron rear tower brace. That's where these cars have shown stress cracks. Also the front bulkhead triangle. This is a common stress buckle of a front end collision.
Front suspension detail: Carrera front struts/brakes- Konis, turbo tie rods, elephant polybronze bushings, low friction rear mounts only. 22mm bars, vented backing plates/ hub block offs. Chassis reinforcing for sway bar.
oh, I do have a Tarret front sway bar, but I'm leaving that for a rainy day.
Edit: 21mm torsion bars
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Rear suspension detail: Elephant polybronze, Koni adjustable, Ground Control adjustable sleeves. 250# springs
Not shown: SC rear brakes
Edit: 200# springs
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WOW!! love it !!!
Very nice job, Andy!
Looking great man!
Nice work Andy! Living the dream!
Thanks Rob, I am living the dream! I am living the dream! I just gotta keep reminding myself sometimes.
Thanks Grant. Here is the link for my EZ lift: http://ezcarlift.com/
Edit: This is my 914th Post! I think I finally figured out how to do a link correctly!
Andy! Nice work buddy. It's great to see all that reading, practice, and experience culminate in a successful progress thread with a working link.
Great work on the 6! I hope it gets giant fighter plane sharks teeth in the front and a sexy gal painted on the sail panel.
Of course I wanted something different for my dash that matched the rest of my theme teen. Here is the template I made out of cardboard and the aluminum sheet of .80 that has been cut out.
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As you can see the dimensions are similar to the stock steel dash frame. I cut off the steel frame that holds the gauge plate and will be bolting that on once the aluminum is bent up. I will be using the stock gauge face plate as well. Gauges will be 911 oil temp/pressure combo, 911 tach, 914 150 mph speedo. Down on dash face the single cut out is for fuel. Thats all I'm doing so far. I want to drive this freakin thing. I am going to spray the dash with black wrinkle paint. Aluminum is so much easier to work with!
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Great job!!!
Here is the dash bent up. I paid the shop where I buy materials to do this $35. I had to trim the corner tabs on top of the dash. When I drew this thing up I wasn't sure if I could install the dash with these corners with the roll cage installed in car. I cut them off. The aluminum sheet is .80 thick. The top bend is 110* just like stock.
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Here is the gauge hoop bolted up. A little more filing for the gauges and where the steering column turn signal/washer assembly go. Then the folds will get tig welded. I need to finish the hood cover for the gauges.
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Sweet project Andy.
What kind of floor lift is that? looks pretty slick.
A very cool tool. Check post #30 for link.
Andy,
Cool project, I like the aircraft theme you've got going from exposed fasteners to paint and cool mods, great job.
Dave
Got the cover made and riveted in place. I used seam sealer on the inside between the cover and the dash to fill any gaps an hold it in place from vibrating.
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Bird's eye. I have a can of krylon wrinkle paint for the gauge plate and dash!
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the coolness of simplicity.
So minimalist.
Great.
Really Neat... like what you are doing.
Dash pic added. Wrinkle finished failed large flat surface area. http://http://www.914world.com/bbs2/index.php?showtopic=113057&hl=wrinkle Painted SEM Tirm Black.
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Got the engine lid finished. Home depot handle and pins to locate on the fire wall. Hood pins will hold it on to body
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So I have been working on my car and its been nearly a year since I've updated. My new economy throttle linkage. $15 for two of the ball joints that the cable goes to (one spare). My goal was to get rid of the monkey motion, use a stock throttle cable and not spend much. I am using an aftermarket 914/6 cable from Patrick motorsports $50. I bought two so I'd have a spare. This set up has been tested with the engine rolled under the car and the cable installed in the car with the pedal assembly. I get full throttle and still have some adjustment that I can make to the rod lengths, cable length or bracket position.
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I need to rebuild the carbs still. The bracket on the shroud is made from a recycled chunk of steel I cut out of the rear bumper of my 75 when I was lightening it. So there is some value to those big bumpers!
Since this car is such a mix of parts I needed to make my own wire harness. I also wanted to eliminate the relay board. This is not a fancy connector. I found it was a big hassle trying to find just one male/female connector. I called JEGS and ordered a weather pak unit.
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Here is the rest of the harness. Most of my supplies came from a local electronics supply. For the actual wires within the harness I cut the rear half of the wire harness from a 914 that was at my local pick n pull. It was in great shape. I used these wires in my new engine harness so they would match the wires in my body harness when pluggen in. Hi torque starter. Ottos built trans. I put the heavy cable from the battery to the starter in the harness as well.
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Here is one of my rebuilt Ferrari rear calipers. All I need for the rears are pads!
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Front sway bar and heavy A calipers. When I learn how to drive I will replace the A's with something better. I need to run brake lines and add master cylinder.
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Something simple, cheap, light and fun. If you were in a US made jet and wanted to get out of a plane in a hurry you'd reach up above your head and grab yellow/black cable like this to punch out. Home Depot special $9. Eject label from office label maker free. Effect...priceless
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I didn't want to do this project. I'm getting tired of projects and I just want to drive this freakin car. Oh well, it was pretty easy with my drill and jig saw. I also had some aluminum left over from making the dash. I forget how cool it is to work with aluminum. I welded nuts on the engine compartment side of the firewall to hold it down.
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One of my "buddies" conviced me I needed to do the access panel. Just to the left you can see the bolt heads I tacked in place to mount the coil in the engine compartment.
Here is the engine compartment with my new connector eliminating the use of the relay board. I shortened a good amount of the original harness to put the plug in this location. The voltage reg was the only "compromise" if you want to call it that. I have the bracket for the engine mount temporarily mounted to help me with figuring out the oil line routing. My coil is wired in to the body harness and so is the distributor pick up lead.
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Oil line routing in front trunk. The lines are going in the passenger long, then into the passenger compartment. Through the front bulkhead to the cooler.
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Passenger side. Hole saws courtesy my pal Marty.
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Windshield from that same doner car at pick n pull. It has a couple of small scratches otherwise awesome shape. I got it out, home and installed without breaking it! Rubber seal/butyl from Mikey. 3m black primer.
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I liked the look of the original chrome wiper harware.
Almost forgot. The MSD 6AL box is wired into the harness along with the tach adapter. All I need is a couple of ends installed.
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What year 3.0L is it? I didn't need a tach adapter for my MSD6AL on a 3.0L! My motor is an '83sc with a '79 tach!
I didn't think the 4 cylinder tach will work even with the adaptor...maybe I am wrong?
The engine is from a 78. The tach is from an unknown 911. If I need to I could always cut that tach adapter out. I needed a tach adapter for my 4 cylinder 75 with MSD6 box.
Rob the dash was easy to install. I used the two bolt holes on the top center. Then large (maybe 1/8") sheet metal screws on each side into the cage
Here is a close up of the paint, er glass beaded aluminum finish! Well the wiper nuts are glass beaded aluminum!
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I had someone spray it in my garage. I'm good with a spray can though!
Got my oil lines and fuel system done! Mazda RX-7 cooler and Holley red fuel pump. Stainless fuel lines courtesy of Tangerine Racing. I have both installed even though I only am using one now.
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I ran the lines in the long and wrapped them with a heat insulating material. A little bit of work with a hole saw and grinder.
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The left engine compartment view. Yes the line is run over the stock 6 engine mount, then fastened to the brake dampner. GT style engine mount bracing encouraged by Mr. Eric Shea.
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Here is the right side detail. with my home grown battery tray....wait till you see my "hot rod' style battery hold down. All the ignition components are wired into the body harness.
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A better view of oil thermostat and line routing.
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Carbs done! I did the float bowel mod to keep the mains fed in corners.
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Bingo!! Note the fancy puke bottle set up pirated from one of the guys here.
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MSDS 1 1/2" headers ceramic coated. I am using the stock SC muffler for now. Bungs added for an oxygen sensor in both.
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I came up with a creative solution for an oil tank drain plug. I ordered the factory oil lines from the the tank to the cooler. It came with a union. I had a face machined then drilled and tapped it for a drain plug. I drilled the plug so I could safety wire it. This is one of many parts my pal Dean machined for me.
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Installed. I welded in a bracket to support the set up. One large adele clamp to hold it.
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Sir Andy style axles. I needed loger CV bolts than the 45mm units that came with the 944 cvs. These are 55mm and need to be trimmed so they didn't interfere with the trailing arm. Not an issue on the trans flange side. I couldn't find appropriate 50mm bolts. Also note Sir Andy inspired picture quality.
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I need to do some ignition, carb sorting and alignment/balance but she is running! I decided to go with fiberglass bumpers.
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The rims on it now are my street wheels.
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I had my OMP seats covered in army style heavy OD canvas.
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I love it!
Looking awesome Andy!
Hey Phil. I am totally unfamiliar with the factory ignition. I am using an MSD ignition system. Post something in the garage here and maybe somebody like Cap n Crusty will know. Do a search here, or maybe on Pelican Parts site in the in the 911 BBS where the taildraggers hang out.
My car has carburetors. If you look at the pics you'd see that. I don't know but I think a warm up regulator gets you air not fuel. You should post a new thread in the garage asking for help.
Cool build
The headlights look great! Is that just flat lexan over the light buckets?
Any closer images of this?
Thanks Mark! The covers are just flat Lexan. I had the car Aligned and corner balanced and with a half a tank of gas she weighs 2050#!
SWEET
Looking awesome, Andy. now lets hear that thing growl!
For fun I had some placards made at Aircraft Engravers. $8 shipped!
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Nice touch! I hope those guns are rear-mounted! My last 914 seemed to attract every manner of road-going carnivore sniffing its tail.
The guns operate 360* and are self tracking .50 caliber...
What's the latest, Andy?
I've been driving the heck out of it! Lots of autocross. It was running hot at Thunderhill on a 100* day. I took both the grills off and the oil temps dropped from 250 to 210. Seriously that restrictive. I know I needed to come up with a solution that inclded a grill. Instead of having all the holes and a tight grill I made one large opening with 1/2" mesh from Home Depot. I'll be at Buttonwillow in a few weeks so
I report back. I think it looks better too.
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The spoiler that is in the pic above I only use on the street and autocross. It has never gotten hot. I use a different one on the track. The one for the track is more of a splitter style, is much lower and does not block the oil cooler opening in any way. This weekend at Buttonwillow my oil temps never went over 180*. So this small mod has been a complete success!
Andy,
On your Easy Car Lift, what size are the spacers you are using? Yours seem to clear the engine compartment, where mine hit the donuts , but make it very hard to drop the engine out.
Thanks for the update on the cooling inlet also.
Hey Stephan. My aluminum rails are 29" apart. The rear donuts are not centered on the rails when I lift. They are ofset toward the edge of the rail. Maybe 3" from the edge. I do not pay attention to the front donuts. I put 1/2" blocks of wood under the body on the edge where the rocker and under body meet.
I got tired of not being able to see the speedometer on the track, so I bought this GPS HUD on Amazon for $68! The 0 is off center, but I anticipate seeing two other digits to the left of it . It also has a port for an external GPS antenna. I tried it first in my work car and it seemed to change speeds with only the slightest delay. This unit also has the ability to be "calibrated" to the correct speed. I did so with a bone stock vehicle.
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I found it was necessary to add the supplied film for better viewing and it goes with my aviation theme. You don't need to use it, but you'll get a double image because of the two layers of glass. I want to be able to have the quickest look at my speed without having to spend any more time than needed. It went on just like a piece of window tint. The unit plugs into a power port, which I had recently added, and has an on/off button.
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Thanks. Santa Rosa airport is the place to be on some Saturdays!
Lucky, to have a place so close... We just get a local autocross once or twice a year by SCCA and they don't give you much seat time...Otherwise we drive to Stockton for Zone 7 PCA.
I am adding a transmission cooler. I want to do my best to keep this 901 alive and minimize time between rebuilds. Occasionally, I was having difficulty shifting on 100* days. This is where I decided to run the return-8 lines back to the transmission. I was lucky. I found a guy to weld magnesium. He added 2 boses for me to drill and tap for npt. I chose these two locations to cool the ring gear and put oil in the front of the case and to cool/lube the gears.
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I bought most of my parts through BAT in Florida. I drilled and tapped the case for a temp sensor and the pump activation switch. Patrick Motorsports has the pictured oil plug to AN-8 oil pick up fitting.
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Here is the Setrab cooler with Permatex ultra black built up to make the seal between the fender and the cooler.
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My patented 4 post attatchment system! Metric threaded rod, lots of nuts and washers. The nut on the bottom left I welded to the long.
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And the scoop! It is stainless steel that I glass beaded.
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Okay, I know for sure the last two pics were taken with my phone verticle. Why are these getting rotated?
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