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914World.com _ 914World Garage _ Removing Ball Joints

Posted by: jmill Aug 8 2011, 06:37 PM

What a PITA. Bought a 911 front suspension with everything still attached. I pressed off the rubber bushings and tried attacking the ball joints. Damn things are pissing me off. They're in like country music. I can't reef on them hard enough to break them loose. Tried an impact, tried using my press to push down on the socket while I spun it. Damn near knocked my press over. Is there a secret to it besides installing A arm with TB and using the jack under the socket trick?

Posted by: JawjaPorsche Aug 8 2011, 06:44 PM

QUOTE(jmill @ Aug 8 2011, 08:37 PM) *

What a PITA. Bought a 911 front suspension with everything still attached. I pressed off the rubber bushings and tried attacking the ball joints. Damn things are pissing me off. They're in like country music. I can't reef on them hard enough to break them loose. Tried an impact, tried using my press to push down on the socket while I spun it. Damn near knocked my press over. Is there a secret to it besides installing A arm with TB and using the jack under the socket trick?


I had to take my teener to my mechanic and it still took him over an hour on one ball joint. You are taking about 35+ years of frozen!

Posted by: 76-914 Aug 8 2011, 06:50 PM

Are you talking about the large castellated nut that holds it on from the bottom? Heat it with a torch. It's off the car and the ball joint is toast anyway. Or use a 2lb hand sledge and a cold chisel. And my personal favorite, the 14" pipe wrench. smash.gif

Posted by: dirk9141973 Aug 8 2011, 07:05 PM

agree.gif This is get a bigger pipe wrench job. Your not going to save old ball joint ??

Posted by: Dr Evil Aug 8 2011, 07:08 PM

Dremel with a cut-off wheel. The new nuts are about $14. Cut the old ones, be done smile.gif

Posted by: wingnut86 Aug 8 2011, 08:03 PM

Yep.

Removed 7 of these off used A-Arms in the past 9 months. NO, I'm definately not the expert. That person probably died a slow death for never sharing the ultimate secret with all of us here...we can only hope mad.gif

Hammer, heat, chisel, pipe wrench and dremel - They all work.

The choice is whether you want to work out on your A-Arm or that new P90 kit gathering dust in the corner closet blink.gif

I didn't say that...I was never here...

Posted by: Series9 Aug 8 2011, 08:53 PM

Air chisel.


Posted by: jmill Aug 8 2011, 09:02 PM

Thanks guys. I figured I'd have to cut them off. The old ball joints are toast. It's the gland nut type deal where you need a special socket. Couldn't see spending $50 for the Porsche tool. Took the A arm to my local auto parts store and found that Dodge has a similar tool for $13. It aint perfect but close enough for the girls I run with.

Posted by: Red-Beard Aug 9 2011, 09:33 AM

Listen to Mike. I've done a couple of these and I "THINK" I still have a ball joint around. Buy the nut and cut off the old one. Remember to use an anti-sieze when you re-install. The "tool" is really only for installation.

Posted by: scotty b Aug 9 2011, 09:46 AM

The right tool does the trick rather nicely poke.gif


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Posted by: Red-Beard Aug 9 2011, 09:51 AM

If it is rusted, that tool will do no good...

Back when I was still in San Diego, the Dr. and I were trying to remove the ball joint from "The Blond" and they never moved. We put a jack inbetween to try to give more leverage and it always slipped off. Finally I cut it with a dremel and bought the nut.

Posted by: scotty b Aug 9 2011, 10:03 AM

QUOTE(Red-Beard @ Aug 9 2011, 07:51 AM) *

If it is rusted, that tool will do no good...

Back when I was still in San Diego, the Dr. and I were trying to remove the ball joint from "The Blond" and they never moved. We put a jack inbetween to try to give more leverage and it always slipped off. Finally I cut it with a dremel and bought the nut.


this one was special made from hardened steel and is quite a bit thicker and a more precise fit . I have yet for it to fail, sometimes heat is required

Posted by: jmill Aug 9 2011, 10:24 AM

That is real pretty Scotty. wub.gif

The Dodge tool is hardened steel also and it has a shoulder to keep it centered on the nut. I'll take a picture later today. The shoulder is a pinch wider than the nut but it still locks it in tight. The teeth are also a bit narrower than the slot in the nut. No big deal because they lock in after a small revolution. For $13 it's still better than the mild steel Porsche tool at 1/5 the price.

The main problem I have is I can't hold the A arm still and the socket square to the nut at the same time.

Here it is:


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Posted by: scotty b Aug 9 2011, 12:33 PM

No bench vise ? How about a couple of C-clamps and a table or trailer ?

Posted by: pete000 Aug 9 2011, 12:46 PM

I just did three sets of these off the car. I ended up soaking them for a couple days with PB Blaster.

Then heated them as hot as I could with my torch.

Used the proper tool and an extension on my socket wrench and they all cracked free. I was amazed how tight they were, but they all surrendered to the miracle of leverage !

Posted by: Eric_Shea Aug 9 2011, 02:12 PM

P210 and a MAPP torch. Never fails.

Posted by: rhodyguy Aug 9 2011, 02:37 PM

Aero-Kroil for x2,3,4 2 days, air chisel. the castlated nut will jsut about turn its self off.

Posted by: andys Aug 9 2011, 02:51 PM

QUOTE(jmill @ Aug 9 2011, 09:24 AM) *

That is real pretty Scotty. wub.gif

The Dodge tool is hardened steel also and it has a shoulder to keep it centered on the nut. I'll take a picture later today. The shoulder is a pinch wider than the nut but it still locks it in tight. The teeth are also a bit narrower than the slot in the nut. No big deal because they lock in after a small revolution. For $13 it's still better than the mild steel Porsche tool at 1/5 the price.

The main problem I have is I can't hold the A arm still and the socket square to the nut at the same time.

Here it is:


John,

What is "The Dodge Tool?" I've seen similar one's at Autozone, but none were the right size. Do you have a P/N or application or source or all three?

Thanks,
Andys

Posted by: jmill Aug 9 2011, 07:24 PM

QUOTE(scotty b @ Aug 9 2011, 01:33 PM) *

No bench vise ? How about a couple of C-clamps and a table or trailer ?


I've got a bench vice but no bench heavy enough to mount it on. Been meaning to weld up a pedestal bolted to the garage floor to mount it on. Might be time to do that now.

QUOTE(andys @ Aug 9 2011, 03:51 PM) *

John,

What is "The Dodge Tool?" I've seen similar one's at Autozone, but none were the right size. Do you have a P/N or application or source or all three?

Thanks,
Andys


I just have vague info. I read over on Pelican that a 4wd Dodge axle nut socket worked. I took my A arm to Advance Auto Parts and tried a bunch of specialty Dodge sockets. Found one made by Autocraft in 2 1/4" that fit damn close so I bought it. Never payed attention to what it was supposed to fit.

I checked the nut with a calipers and it's @ 2.08" My socket has @ .17" of slop at 2.25". It's close but not perfect.

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