I think a main bearing took a shit. Dammit.
I hope not.
Oh no.....
Unmistakable sound Larwrence.
What are the symptoms, Toodlum's?
I thought it sounded like a valve issue, but I checked them, and drained the oil.
Definitely a main or rod bearing. Metal in the drain pan.
Bummer. So, do I build another /4 2.2 or my 2.3 /6?
My budget dictates that I do the /4 for now with the /6 in the pipeline, I suppose.
Pulling the motor Wednesday. Crap.
Sorry to hear..... I guess now is the time to pull that 3.8 I hear you have stashed away.
Good luck with your diagnoses.
Awww, crap, sorry to hear that, Lawrence.
Now that would piss me off. I guess the bright side is other then throwing $$$ at a unexpected repair you will have a stronger motor behind you.
What a bummer... sorry to hear...
Ouch, it's what we all fear with an old car.
Time to change your avatar?
I don't have any complete motors laying around to send you. But you can swap the main bearings in about 10 hours.
Much faster if it's a rod bearing.
That is an idea worth doing. I will donate time in your garage to that effort prior to my Seattle trip on Thursday if you can get the parts defined in time.
I have been through a lot since this occurrence, but a rebuilt 2.7 is on the way. This will be my install thread. (I guess)
Way to steer into the skid !
You know sometime things happen for a reason, now you have the excuse to do the 2.7.
Can't wait to see you at WCR with it!
I don't understand why this would piss anyone off. Its a mechanical device. It will wear out. It will break. Not if, but when. Its part of owning and driving a car. If I blew up an engine cause I did something stupid like ignoring low oil on the dipstick, or exceeding 7000 rpm, now that would piss me off. Losing a bearing on a worn out engine is to be expected
Statement was not directed at lawrence or anyone in particular. He seems to be taking it in stride. Just a general statement
don't mention low oil.......
The oil in my now defunct 2.0 /4 was NOT LOW.
I'm moving on and learning from my experience with the asshole in Oceanside.
The 2.7 is en route, it shipped and I'm thinking it gets here Friday.
As my boss Marvin Foster at Continental Cars in Austin back in the 70's would say.... "Press On"
Here's to old Marvin
Motors just don't trash a bearing randomly, They do when they have no oil though.
Welcome to the 2.7 club
When you drain four quarts out of an engine, it seems that it wasn't low on oil.
I still have the oil from that engine, and I am pressing on. It will work out fine.
Stay tuned.
This arrived safe and sound today. Now, all I have to do is everything else to get it installed and running.
This should be challenging and fun.
Lawrence, that is going to be a blast! Enjoy the sweet sounds.
"oil starvation". Not your fault. New engine looks way more better .
I sold the white car this morning and now I am concentrating on the /6 conversion at hand. Two nice little packages arrived today from Phoenix.
Going with the front oil cooler for sure……
It's on my list, as are PMO carbs, Clewett ignition system, and the chain oiling system.
This stuff is expensive.
Following this closely as I am considering this conversion as well.
Only thing stopping me is time, money, and a long list of other things that have to be done.
I figure, if I do at least a little every day, I might reach my goal.
I did start today cleaning up the engine bay.
I tore out all of the old dried up rubber engine tin seals.
Black is a good color to work with here.
I drilled a single big hole in each of the Patrick mounts, I'm going to bolt it into the firewall first with steel backing plates, then weld it.
"Suspenders and a belt"
Yup for sure expensive.. But it's all about the sounds and smells and the whuuur sound of the fan and valve train.
Nice progress Lawrence! Down to one car, just a few more wallet-fulls away from a kick ass 6 conversion.
Ben those heat exchanger pipes are a work of art man. Almost hate to see that covered up!
I have a question about extracting the front engine mount studs out of my mag case. I notice Ben's doesn't have anything there.
I'm buying the extraction kit, but do I just crank them out, or use heat? I'd rather go with bolts right into the case. (I think?)
Not sure why you want to change from studs to bolts, but make sure you get the correct length bolts, so you don't bottom-out.
The studs should unscrew fairly easy - I typically just double-nut to remove them. You can spray a penetrating agent on them a day or two ahead of time too.
I'd definitely shy away from torching a magnesium case
No heat required, they just spin right out with the right collet tool. You would NOT replace these with bolts, use bolts only for affixing the case to the yoke, then toss them and put the studs back.
Studs are ALWAYS stronger than bolts in this application which is why Porsche made it like that.
As far as the long studs on the fan side, I think I'll take out the two lower ones and the upper left side one. The right side can stay. (I'm using the Patrick mount, and it mounts flush.)
I love how when you download a newer version OS to your phone, you have to learn everything over again. For some reason, now I can't upload photos from my phone to my computer so I'm stuck explaining things in words.
I did the same thing / downloaded new software and my phone lost all data. Restored from the clown (D) and half of my photos are cloudless. Apple Sucks but they own the world and work and keep profits off shore to it.
Anyway, Larmo: Your parts look great ( 914-6 conversion parts Blue 6 ..not his parts)
My engine stand is awaiting your arrival for pickup if still needed as my motor is now in reassembly staging in LA with the Vasek Polak mechanic in charge. This is fun stuff and the cost is incidental compared to the living life part.
I like the PMS mount you invested in but will go with the Rich Johnson piece as it is in use on Steve's 3.6 and works fine.
A point is made as to weather or not one would ever take off all of the linkages cables, exhaust or headers and other tidbits just to lower the tranny to access the valves. I did enough valve tuning on my previous 911's to know the motor can stay where it is and accomplish the V-tune.
In the meantime my lowly 2.2L 4 has had a change in life moment for the past two +weeks. The character that built the motor in Dallas put on the build sheet "Weber/Empi" Carbs) for the intake and I didn't know enough at the time to know the word- "scam"..... So the EMIP 40 HPMX carbs (Not Weber) have died yet again / ran great thru rain and driving snow (can you say Flagstaff ramble 2016) for 362 fine days and since then have been a nightmare to keep in tune.. One day perfect. The next. DayOdd.
And to compound the dead (pronounced DayOdd) 914, one of my 2 ML's has a fried framasetter and is need a dealer infused ensquinchment ERG wobbler to correct the problems. 2500 hundred bucks later, my SUV works fine but the 914 still has EMPI carbs. To correct the problems I offered 2500 hundred bucks to the MBZ oraginazition and for that, my SUV works but the 914 still has EMPI carbs.
To get the 914 on the road again, I dropped a half grand on two brand shiny new REAL Webers for the 4 / this investment made, as I will not enthusiastically drive a Mercedes ML with all of the comforts of home while I sort out the 6 conversion..... which could go on for a while.....
Some call it crazy,... I call it ... romantic. (line from K-Pax)
Sidebar: Its like Christmas. You buy a bunch of cool toys for the kids and a really classy yacht for the wife...but you secretly buy a 911 motor for yourself - and get a present that keeps on giving..
I heard those PMS mounts:
1. Are extremely difficult to get into the right position to actually mount without liberal massaging
2. Produce a lot of whining and creaking noises the entire time you even attempt to mount it
If Patrick uses their mount on all of the beautiful 914s they build, I think I can too. I like the PM mount as it spreads the weight distribution evenly. We shall see how difficult it is to get the motor in and if it makes any noise. Thanks for the buzzkill.
I have my hands full now with installing the PM oil tank, and detailing the engine compartment.
I can't wait to start grinding in there. Not.
Yes ... grinding comes before mounting
The PMS mount wasn't available when I replaced my MSDS cross bar motor mount with the Rich Johnson mount 16 years ago. Otherwise I would of looked into it. I used to live in Chandler, AZ and visit Jims shop a lot and druel over all the projects. I wish I had the money to let him build me a ground up restoration dream machine. I ran the MSDS motor mount from 1986 to 2000 and only swapped it out because it didn't support heat exchangers. It only worked with headers.
Sorry to hear Lawrence....
It looks like the situation is well in hand and you have a great new project.
Can you share any history on the motor that crapped out? Was it a main bearing or something else? How many miles and did you know what brand main bearing?
Good look on the new project, will follow with interest.
Thanks!
My engine is now properly on an engine stand. I took the 911 headers off and intend to drop the bottom plate. A little proctology with my new boroscope.
It should be a bit interesting to inspect the inside as there is not one thing I've seen in this engine that isn't shiny and brand new.
I did well on this purchase.
Can't wait to hear it!!
Apple Store Genius bar tomorrow…….
…..will report back
I spent a good deal of the morning at Apple, new hard drive to be installed in my laptop. 3-5 days until I get it back.
So, I soldier on....It's amazing how much I depend on my computer.
I took out the back pad and got the car on the really nice Esco jack stands that there was a thread on here. I'm working on getting the engine compartment in order, engine mount going in, drilling out the oil tank ports, usual stuff.
Still no photos..., sorry.
So frustrated with Apple. Their new "photos" app yields no photos. I have tried everything. I can't get it to work.
Are you sure it's the computer? It took me about 15 tries before I figured out how to post pics off the Mac Book pro. It's intimidating if you just came off a PC. iPhone 6 or 7? One other thing. We tried everything to update my wife's 9 yo Mac. She spent hours on the phone with them and time at the Genius bar also before I broke down and bought her the latest model.
The new OS works differently. I've always loved how the Apple system works. I've never owned a PC, always Apple.
It's not an old machine either, just a new hard drive and OS.
I think I fingered it out. This is the PM motor mount bolted in, I'll grind off the paint to prep for welding it in. Then the weld through primer.
it's like the power going on after a three day blackout.
No shit, Sherlock.
And, it's surface rust Goob.
You bastardo !! Efffing hate you Lamo......
I have to live vicariously through your efforts Lawrence.
With 4 kids, all my spending cash is going to private school!
No 6 for me anytime soon!
Boring holes in your car isn't boring......in fact, you really need to be on your game and not fuch up.
Kind of hard to see, but here's a rough draft. This is the first fit, things lined up well. I love the crawling in and out from under the car a thousand times! You think you have everything you will need, but there is always that one thing you forgot that is over on the workbench.....
Hanging out in my engine compartment is interesting. I may sleep there tonight. And, like I said before, black paint is your friend.
I'm doing all the construction stuff first, then the pretty.....
There's likely a few thrash cans filled with empty Bud Light and Keystone cans behind this sign........... classic.
What do you do with the relay board when doing a conversion?
Move it? Remove it? Keep it??
I'm going to use the Clewett Engineering ignition set-up which I think has its' own wire to the tach.
http://www.clewett.com/index.php?main_page=product_info&cPath=1_13_14_18&products_id=2
I would check with Clewett for recommendations. Otherwise 30 years ago I bought a 914 and 911 Haynes manuels and did a stare and compare. Both the 911 and 914 tach have a black and purple wire that goes from the tach to pin 1 on the coil. All I did was replace the tach with a 911 tach and trace the wires with an volt ohm meter. Pretty simple.
I'm running these gauges, all vintage 914-6, notice the KPM speedo.....
Nice!!! The real sixes had the relay board. I liked the extra room, so I dumped it. I used a 928 connector to connect to the plug that plugs into the relay board. I made my own harness. Patrick sells the same thing. A carbureted engine is very simple.
I'm just planning out how all of this goes together and I'd rather not have the board in there if I can help it. I'd like to grind the holders out now, before I detail, weld, and paint the engine compartment.
Thank you for all the help and suggestions!
I was going to have Kroon do my harness.
Harness? Come on Lawrence there's like 5 wires there!
I drained all remaining gas out of the car, pulled the tank and had my handy-dandy machinist friend make this custom aluminum tank plug for the return line inlet in the tank that I will not be using. It is made to be press fit, and with a bit of gas Permatex, it should do the trick.
Smart!
Cool idea, but can't we find a cap nut to do the same thing? Anybody know what size and TPI is that bung is?
A cap nut would not seal as well. When you torque this down, you have a press fit on the tit that sticks out, which plugs the hole. THEN, the aluminum on the top side crushes against the nipple on the gas tank, like a crush washer. So it won't leak for sure.
That's the idea behind it. A cap nut would rely 100% on the threads to seal it which is sketchy for gas.
Not if a fibrous washer or an impervious rubber gasket were used in the cap nut.
By all means try and find a cap nut that will work - post a link, let us know what you find. Saves me lathe time.
Hoping someone already has a tank out so they can measure the bung and post the size for us
It's actually a fine little piece of art.
A few things are happening, I finally took a look at the driver's side long and this is what I found. Looks solid!
Fun little dirt and sand collection....the bottom of the jack plate looks worse than it really is...
AN -12 lines fit through the stock hole openings in the triangle gussets along the longitudinal. Yay.
I'm trying to simplify this.
I did a simple GT mod by installing the hood opener on the grille.
Some people may not like it but I do.
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Damn, one would think that might be 1st on your list. Oh well, your a lucky man and good on ya. poke.gif Now get back to work so you can make Rt 66 in your 914. beerchug.gif Kent
I know, but I was busy driving the heck out of the car. I just never got around to it.
I wasn't sure -12 would fit through these gussets. It does. Duh.
Your going to put some sort of grommet in there right?
You know, on mine I don't have any grommets. If I see it start to fray I'll do something about it but our race car mechanic said not to bother.
No grommets needed if you have both ends clamped to the body. no lateral movement. This hose is very tough and it's a tight fit. The holes are not sharp or jagged, I think it will be fine.
I've got a call in to Jesus, er, ah, um, I mean James Patrick to pick his brain a little bit on the design/layout of the oil cooling system I'm installing.
I'm actually trying to avoid drilling any holes that aren't necessary. This is taking me a while because I have to think it all out and do it how I see doing it.
Nothing like reading the Route 66 thread and WCR in Mammoth to get the /6 conversion juices flowing again. I'm fucking sick of seeing this beautiful car up on jack stands in my garage.
I'm back at it with new vim and vigor. Little by little, I might just get this running in time for Temecula.
That's the Spirit. BTW, it's not abnormal to have a 914 on jack stands.
I'll concur
The older you get, the longer they stay on jackstands.
I recently gave away all of my jack stands just so my car couldn't end up on them... Now its on a lift......
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One doesn't need jack stands or a lift to still have a disabled car
... plus, it's too damn cold to be crawling around on the cold concrete right now ... brrrr
I have my welding guy coming to do the motor mounts, and some small repairs on the firewall behind the driver's seat. Water got down in behind the jute pad in the engine compartment and it rusted through in a few places. Also, a new battery tray and stand. We'll get to the front trunk soon, too, to do the oil cooler install. Little by little. I have beautiful Webers on the way also. Did I mention that this shit is expensive? (Thanks for not warning me)
http://www.early911sregistry.org/forums/showthread.php?127276-FS-40-Webers
Anybody have a spare set of turbo lower valve covers?
Good price for good carbs.
10 hrs ?????- only in our dreams
it takes almost that long to get the -6 engine out, accessories removed, & long block onto a stand
flat rate to disassemble & reassemble -6 with a case separation is at least 40 hrs - not counting cleanup & parts acquisition, nor machine work that WILL be required
http://forums.pelicanparts.com/porsche-911-technical-forum/902753-engine-rebuild-labor-cost.html
as i recall it's about 35 hrs for a -4
I'm happy that this set of carbs came along because I was thinking PMOs, and that would have been $4500.
Today was a momentous day. The set of Weber Carbs arrived and I'm very pleased. Welded in the motor mount and fixed the battery tray. A few more things to repair and weld tomorrow. Engine tin is here, too. Wow, I may make it to WCR yet.
They go here, right?
That motor is art!!
That looks great! You know how good that is going to sound right?
Way to go, Lawrence! I remember the feeling of "welding day," "carburetor day," and others like them. Mileposts on your way to "key day." And when it starts up with six cylinders for the first time, your 914 will be forever changed...into something more exotic, more sophisticated. Maybe a bit less "toss-able"...but oh my, the elastic powerband and the noises. Did I mention the noises? Just you wait.
Enjoy the ride!
I added (welded in) a pair of console-to-firewall support bars today compliments of Elyut.
This thing just might make it to a 914 event this calendar year?
A little "while you're in there" repair on the firewall. Hard to get perspective, but this is behind the driver's seat. Water got behind the sound pad and rusted a couple holes. It's just tacked/started, we'll finish it tomorrow. We ran out of light.
Went by Larmo's place to pick up a few parts and to take a look at my engine stand with his motor on it.... and met his welder guy / first rate/ the whole way. Methodical and filing the profile on his wire prior to welding. First rate.
I get to dive into the engine compartment now that the rear welding is done, for a roto-rooter sesh, clean-up, prime and paint.
How fun.
Anyone want to chime in with tips on working in the engine compartment? I have a wire wheel head on the end of a cordless drill.
This seems like it is going to take forever.
What are you trying to do? If you're trying to mechanically remove paint and gunk, there are way better tools including media blasting.
I can't really media blast in my garage. This is a complete car, I don't want to take it all apart just to media blast the engine bay.
Ok....I thought easy is what you said. Not sure what "easy" means.
From the looks of the surfaces in the thread looks like you may of had some petroleum type undercoating sprayed on? Not sure what work you are doing inside the engine compartment, so I'll assume you are trying to look for any bad rust spots and to do that you need to get down to the base metal to fix or add strengthening components given the motor you are installing....... so..................with that said:
Plain old gas works well to get that off or grease off. Have to really soak it and it will smell a lot. You can use a stronger solvent like acetone or brake cleaner but for that I recommend good resistant glove and a good NIOSH type mask. Solvent are not good for you or other living things.
After that my best results are a good amperage high RPM drill with a good quality brass cone wire wheel first and lots of elbow grease. Not easy. Follow up with a good quality stainless cone wire wheel on a angle air grinder ( these are not cheap) and the best ones I have found are from McMaster Carr and can hold up past 7K rpm's. The ones from Home Depot will last about five minutes and cost you about 7 bucks each.....so not worth it and not easy.
Others like Cary or Rick may chime in but from my chair those things work okay.
Easy to me is something that is done or I pay somebody else to do.
Larmo 63, I was in the same boat two years ago, but needed to do the entire car. Tried a lot, solvents, fein tool, all kinds of wheels, scrapers.....The answer is the long arm angle grinder from HF. reaches in to all the corners. Worked so well I did the whole bottom of my car in four hours. Got into all the tight inner fender area's, just great and fast. Only problem, it has a bolt type fixture on the end, so you need to take the wire wheel remove post and drill 1/4" hole. Not hard, one wheel did entire car. Hope this make sense, I keep looking for a photo of it. Best, Mark
Found it. Love your carbs, I'm still looking. Have fun. Mark
The other thing I have found is a wheel for a grinder brand name is Norton rapid strip wheel. About 8 bucks online. I removed everything to bare metal on my front wheel well and gender in 15 minutes on a standard 4.5 inch grinder.
If you don't have lots of air compressor capacity, a cheap harbor freight 4.5" angle grinder with cone type wire brushes do a great job of getting into most confined areas.
I've had mine for several years and keeps on ticking.
Thanks guys, I just need to get back in there and git 'r done. It's a dirty area, and the crap they used to keep the sound pad on is very difficult to remove.
Back at it today.
We usually watch the "game" for the commercials, but lately, even those have sucked.
I'm now whittling down my list of more hard purchases I need to make. Did I mention that this is an expensive little project? Keeping my eye on the prize.
What did you use for tensioners? Old school with safetys?
And yes expensive just sent my case out today ugh
Carrera set coming soon. You can see the right hand chain box nuts are off. It has new 930 tensioners with safety collars, but....
I'll be selling them.
I agree ... I like the safety collars too.
Well, there are two schools of thought here. I'd rather not shell out the $$$ for them, but some swear by the oilers. I see tons of engines without them. This is what I have:
I know, Kent. I had to think if that is the left, or the right.
I'm drinking wine now and I don't really care.
I have two transmissions and I need to make a decision as to which one I'm going to use. The clean one was out of a car that was a 914 racer. I don't know anything about it, but it could have an LSD in it for all I know. It could be completely rebuilt (it looks nice) and have bitchin gears in it. I know nothing about 901 trannies.
I guess I'm about to learn.
The dirtier one is my original that seemed to work well that was in the car when I bought it. Greasy mess.
Will you guys walk me through the scary part of pulling the gear set out to look at it?
Unbolt the flange on the side with the cover, and take the cover off and see what kind of diff it's got.
Easy to tell if it's got an LSD. Turn the flange and see if the other side spins at the same time. An LSD comes in handy for a high HP narrow bodied car. Helps eliminate throttle induced over steer.
Lowrance, buy Dr. Evils video. All of your questions will be answered. I have all of the 901 tools you'll need.
+1 Dr. Evils videos, just great. Watch it about three times then dig in. Just got done with mine, flipped 3rd and 5th and new 4th, new first gear slider and all new syhros and dog teeth. Out side all cleaned up ready for a light coat of paint. Lots of fun...... Best, Mark
Checking the diff is done with the input shaft held stationary [EDIT--] AND WITH THE TRANSMISSION IN GEAR. If you have an old clutch disk hanging around, you can slide it on the input shaft splines and stick a clamp or a vise-grip on it to keep it from rotating. If you don't have an old clutch disk, you can probably rig up something else to hold the input shaft still. Doesn't have to hold up to a lot of torque.
Grab one output flange, and turn it one direction. If the other flange turns the opposite direction, you have an open diff. If it turns the same direction, you have a limited-slip of some kind. If it doesn't turn at all, check that the input shaft is being kept from spinning.
--DD
Larmo / I think I have Dr, Evil's set from an earlier purchase along the way.. You can borrow
A set? ... I only have a single DVD - is there more than one disc ?
Yes two, first take it apart, second disc put back together. Both side shift and tale...little on 911 901. Mark
I just got mine back ... I loaned it to another member here a couple of years ago.
EDIT: I checked and indeed, there are two discs in the case
I finished up painting the engine compartment, it's not great, but I'm not building a show car. This car will be driven. I installed the excellent Tangerine Racing firewall shift rod bushing, struts from firewall to consoles, complete oil tank is in, and a few other odds & ends.
I wish my photos wouldn't auto rotate. If I could get them straight. I'd post pictures.
Don't tell me to rotate them, I tried everything. Maybe tell me HOW to rotate them?
One more thing; how do you thread the SS fuel line in through the tunnel?
I had to quit, because I was getting too frustrated. It seems impossible.
I know it can be done.
Really? ... one is easier than two, but I had someone help with the installation of the TWO we installed in the 'BB'
Get Forrest Hump to give you a hand with it
Wont really know till you actually stick it in there will you....
Did he mention what aircleaners to be used in his has build??? not sure.
These carbs were in a 911, so I assumed they were going to fit in my 914. I'll wait until the engine is in to decide which air cleaners will fit.
Or, some one with a /6 conversion can let me know how close their filters are.
I think they will work, only an inch or too difference on these manifolds.
Stock 911 airbox won't fit. (Crashes into engine lid) Hell, the stock airbox is close with the factory length intake manifolds on my car, and I've gone back and lowered the front of the engine by 1/4 inch... If you run the PMO K&N watershield combination, you will probably have to trim the passenger side rain hat away from the aft engine bay bulkhead. That extra 1.5 inches or so makes a pretty big difference.
In all likelihood, standard K&N filters without rain shields will probably fit not problem.
Are those the PMO "tall" manifolds?
They are taller than stock. 100mm is what they look like they measure out to.
I started on cleaning up the extra trans I have, It looks rebuilt, the fluid is perfectly clean, so I'm going with that one, keeping the original one for the car as a back up.
So far, so good....
I installed the engine tin seals, on the rear one, which side goes up? The wider skirt, or the narrow?
I forgot.
I bought a set of engine tin from Bruce, it's off to be powder coated and picked up the RSR deep sixes today.
Though they're not ideal, the K&N air filters with the Weathershield air cleaner housings are a reasonable way to solve the clearance issues.
My K&Ns fitted without weathershields just the top cast alloy piece on ,I very much doubt the weathershields would clear in my situation,I didn't have a lot off space from the bulkhead ,you need to allow for a small amount of engine movement also.
With the stock manifolds I have room to fit the original plastic air filter and the lid will close but I had to cut off and reposition one of the spring clips so I could latch it up.
I have noticed the stock air cleaner is a fair amount quieter than the K&Ns but takes up a lot more room .
There isn't a lot wrong with the original not when you compare aftermarket ones ,they all seem to have drawbacks of some kind or another .
I finally took the plunge and cut an access hole in the firewall. I'm actually surprised at how easy it was. I had a spare firewall piece, and I made a great hatch for it. It fits tight, and appears to be completely fireproof.
You will be so happy you did that. A friend of mine convinced me to do it.
I'm pretty frustrated now. Things going slow.
Have a completion party and invite some folks over to help get it done. It looks like you are down to just installing the engine and a couple little things? You are almost there.
Oh gimme a break, will ya? :violin:
On second thought - How Much?
Lawrence, stick with it. When you drive it all your hardships will turn into big smiles of satisfaction.
I'm still fussing over details, and have to stop myself to just go out and drive.
Keep the faith dude.
I can't remember the number of times I issued that edict during my Subaru conversion. Considering the number of folks that had done Suby 6's support was marginal at best. If I hit a brick wall, I moved onto something that I could do. By moving back n forth thru tasks it eventually happened. You just need a beer or 3. Kent
Are you serious Lawrence I can't see you throwing in the towel at this point. Take a break and enjoy a good drink
<----just so fucking frustrated
Don't do anything rash with the car when you're frustrated. Step back for a while. As long as it takes.
Lawrence if you need tech support PM me and I can call you on weekends when my long distance is free.
Patience my good man.
Just walk away for a bit couple of days or weeks or whatever and come back and tackle 1 thing then keep rolling at that point..
People make fun of my project as lots of rust repair but I fix one spot at a time and get a huge sense of pride and move to the next. I just had some parts powdercoated and search out more parts etc. It's really the search and project that does it for me..
Go surfing, clear your head and get back at it.
Check out Forrest's car. It's almost ready to run.
Just do like me and never get started. Just buy another project.
Seriously, do not give up you are going to have a great car and the "looking back" will be awesome.
Take a break and come join Steve, Keith, and I at C&C AV on Saturday !
Contrary to other advice, I suggest you give up. Cut your losses while you can. You have not gone too far to receive 12 to 25 cents on each dollar invested.
Not all things are for the weak of heart and mind. Listen to your friend here. those other people are obviously
I can speak from personal experience on this one. Simply sell off all parts, tools, and related literature to anyone within pick-up distance.
Sidebar: I will take the following (less the handling charge of course.....):
powder coated tin
wiring harness
left side ignition setup w/keys
your tranny
your engine and intake (to be sold to others on the boards here who smell blood in the waters...)
your chassis with PMS engine mount installed
your wheels recently refinished
your gromet collection
all manuals and tech books (including my Weber manual you have been hoarding)
Moral of the story: Keep your friends close, and your close friends closer......
I'll help if I can... What exactly is left to do? Do you have all the parts?
Probably can't finish everything in a short work day, but could probably get a lot done and some good momentum rebuilt...
-Steve
Larmo. Man. Don't do it!
Don't listen to these positive thinking successful guys with past experience doing all of the things you have yet to do.
They have obviously lost all memory of skinned knuckles - now healed, S-1's, 2's and upper neck issues fading into the past - now replaced with the joy of driving a 911 powered siren-song-914. They are over binge drinking after a day of lying on one's back while eating grinder crumbs and melted metal dribbling off off of an impossible weld while upside down under the motor mount. They can fondly reminisce of drives with their fellow 6-buddies with the 4 crowd trailing somewhere behind - all smelling the glorious scents of rubber, fuel, and,... well, the other aromas that go along with a well sorted 914-6 conversion.
That lot is a club, better left to the non-faint of heart.
Bring (...er,..tow) your car over to my shop and we can pluck a few parts off of it for a project still being forged out of determination, mental focus, and an unrelenting willingness to unleash tons of money to accomplish what, for some, seems impossible.
Your friend, Forrestkhaag...
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You'll get it. I can't tell you how many guys I've worked with over the years who are right where your at.
The frustration you are feeling will only add to the feeling of accomplishment when you finish it.
Step back, take some time off. Some close intense fellowship of the feminine variety is always helpful. Get some counsel from guys who've been there.
Lawrence, I understand your frustration. I spent 3 1/2 years trying to complete my 914-6 conversion and was at about the stage where you are when I decided to sell it. I ended up buying a completely finished 911 wide-body instead.
The good news is that the 914 has gone on to a good home where I believe it will be finished in a very high-quality fashion and I have struck up a friendship with the buyer.
The bad news is I now miss the car tremendously and wish I had never sold it. In fact, I have asked the buyer that if he ever gives up on the project I would like to buy it back from him.
My suggestion to you is to ask one of the members to get a ride in a well sorted 914-6. I believe that will help you get stimulated as to the true potential of what you are building and will also give you a sense of the exhilaration you will experience once your own project is finished. That might spur you on to complete the project.
If you truly decide to sell the car I would appreciate if you would send me a PM and advise me as to what price you would want because, as I said, I still wish I had my car.
Good luck with your decision.
Reached the same point myself,IMO once the engine is in the car you really feel like moving on ,first startup was an epic day for me.
When ever I got bogged down I just moved to something as different as possible,these conversions aren't as simply as often stated,it can be the little details that with your head.
DON'T give up Lawrence ok.
Dude - I've only been able to drive a 914 to what? ... three RT-66 events and one WCR in over ten years I've been on this forum. That didn't stop me from attending those events or from eventually having a decent running car (albeit not at the moment)
Don't let the fact that your car might not be ready in time for a specific event kill your dreams. You're still a [relatively] young man and will have the opportunity to attend many more fun-filled 914 events in the future.
It's just a hiccup ...
Hi sir Lawrence! I don't think that is you who easily give up! If you're worry not finishing it for Route 66. There will be more events that I'm sure you can attend like WCR. Anyway, it will be a 6 and surelly it will be nice for a very long trips! You have come along way with your conversion and you're less than half way to finish.
As I opined in a recent text to you.. one month in the Urban Workshop in Costa Mesa and we will have it up and running. I am crossmixed on the best way to counsel you on this delicate topic as I am a buyer for bits and pieces of your salvage if you bail as some would like to do now and then,.... but, assuming you can come to your senses and you realize how far you have come (past the point of no return when you welded in the PMS motor mount) and the value created, you will forge forward.
Guys,
I think he is in the walk away for a bit phase as he seems to MIA for a couple days.
Many of us have been where you are now. Just take a break, read what others have done to solve any problems, then come back to your project. You're getting close to finishing and the pride you'll have when it's drivable is immeasurable. I've found that you're never 'done' with such a project as there's always something else you can do to make it better. I didn't really need the carbon fiber dash face, but........
Last year on April 8th and right before the Route 66 event, I spun a bearing in the 2.0 /4. This is a picture of it right before I left my friend's shop where we had spent the afternoon corner balancing the car. It hasn't run in a year now, but I made some headway today running my oil lines up to the front oil cooler. I wish I knew why these photos rotate now.
Glad your back in the Game......
Larmo, I was bringing my truck to G&R tomorrow to buy your engine, trans, and other large parts cheaply. Make up your damn mind
So does this mean you are throwing your hat back into the Rt66 Ring?
Susan's 350Z is up for sale........trade for your project would work?
I'll bring it to the R66?
Cricket's............
Oil cooler mounts will be welded in this week along with lower louver front pan. I've drilled the body for oil cooler AN lines, so there is some progress. Thermostat is installed, and the fuel pump showed up too.
What is the trick to tightening that lower AN-16 nut on the oil tank under the rocker cover? Damn, that's in a bad location.
Crows-foot
I made a special tool. It's a grinded down crows foot. Mine is a factory tank with metric fittings. I know Forrest had to make a special tool also. I think he also has a factory tank metric fitting. I can post a picture tomorrow of my tool.
I believe there is thread on that somewhere....with pictures and arrows.
The alternative is to tighten it be fore putting the tank in. IIRC the line is angled very slightly back towards the centerline of the car
I copied this guys tool from an old thread.
I could only get a 1/4 of a turn out of it, before having to flip it over to get another 1/4 of a turn.
Worked great though!!
I took the tank out and hooked up the hose, tightened it and went to re-install it.
No Go. I won't fit back in like that. I borrowed the wrench forrest made, but it doesn't fit an AN-16 nut.
Maybe there is a plumbing tool I can buy?
Basin wrench.
https://m.lowes.com/pd/BrassCraft-10-in-to-16-in-Basin-Wrench/999903643#
Steve's tool is much prettier than mine......... but then again, my tool works fine and is recently proven to do quite a satisfactory job with no leakage or complaints. I lent it to larmo after confirming that the fitting on my factory tank was one of the few that didnt leak on initial startup...
Those leaks have all been chased down. NOT including the one on the inner core of my Pelican Parts FS purchased on-engine cooler.
But to be clear, the guy that sold me the 3.0 core did not include the on-engine cooler / so I am still good with the 1K price tag on an engine that is now rebuilt top to bottom for less than 5K........... unless I have to buy a new cooler
Does anyone know if that can be fixed with some stop-leak type of product or am I ed and now have to go to a new one for 1600 +?
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If you want to be sure, buy new. The old ones are 30+ years old. You will get a better response if you start your own thread vs. posting this on larmo63's thread. The
Lighten up fellas. Is this no longer a forum for the exchange of ideas based on experience and useful bad experience, as some would opine?
I buzz Larmo and others that I personally / and know can handle the chatter. These are not focused papers meant for publication in scientific journals and if so, in this case, there would not be a huge readership.
My previous hijack in this thread still stands (as a hijack?) / and I almost had him right where I wanted him........ but then instead of offering moral support, I lent him oil tank tools and gave him AN 12 SS braided line and fittings to use on his project.. earlier however, the hijackery went this way....
Contrary to other advice, I suggest you give up Larmo. Cut your losses while you can. You have not gone too far to receive 12 to 25 cents on each dollar invested.
Not all things are for the weak of heart and mind. Listen to your friend here. those other people are obviously screwy.gif
I can speak from personal experience on this one. Simply sell off all parts, tools, and related literature to anyone within pick-up distance.
Sidebar: I will take the following (less the handling charge of course.....):
powder coated tin
wiring harness
left side ignition setup w/keys
your tranny
your engine and intake (to be sold to others on the boards here who smell blood in the waters...)
your chassis with PMS engine mount installed
your wheels recently refinished
your gromet collection
all manuals and tech books (including my Weber manual you have been hoarding)
Moral of the story: Keep your friends close, and your close friends closer...... sheeplove.gif
....ok...I get it now.
This forum is a forum for you Forrest to personally jibe and rib your friends.
Got it.
Think it was Stalin who said keep your friends close but your enemies closer.
In the future I.ll stay off your threads so as not to Hijack them as a courtesy to you Forrest.
Again, your honor,... leading.
Teener is correct in his view.
I offer my clear and unabridged apologies to Larmo and all others that I have replied to over the years and particularly for the unabashed hijack of this thread. I should be ashamed.
I am woefully remiss in wasting the valuable time of Monday afternoon World surfers in offering humor, experience and opinion interspersed in my musings on a site that should only be used for singular pointed and focused comment directly addressing the original opening topic of that thread.
was I thinking?
Last post. (....as the British say when facing a potential defeat)
Seems like some folks are just getting irritated over piddly shit these days - must be something in the air
Like I mentioned earlier, the crow's foot - I'm almost 100% sure that Steve will let you borrow his
Or,
I put a cover in my Fender using quarter turn fasteners. Now I can get to that nut whenever I want with a proper wrench.
I gave up trying to get something in there ...
But then again, it's a conversion and I am not a concours type .......
Nor, much of a fabricator
Function over fashion
My engine oil cooler went to Rich Johnson for evaluation and remedial circumcision, reconfigured to fit a 914-6.
The unit I sent him was a leaker, so he provided a known good, solid (expensive) replacement. Now I know that part of my build is reliable. I'd hate to install my engine and have to try to remove that back off of the engine while it's installed.
The leaker got sold off to Sweden. The Swedish are clever, but maybe not THAT clever.
Forrest: Tortoise and Hare, once again.
Oh man, I love 914World drama so much.
My conversion will be done when it is done. I'm in no race or hurry. That seems like a recipe for disaster to me.
I never dreamed it would take this long, but due to finances, parts, and construction, it still seems a ways off.
I am getting ready to tear the heads off to do a little porting work. So it goes.
You should be ashamed. Send me your car and $5000 and all will be forgiven.
Then, don't do it again. This is a serious place where we talk about serious topics with serious people, seriously. Frivolity is not to be tolerated.
WHEN ???
I've been talking to a well respected 911 guy who thinks that 32mm intake ports on my heads are akin to NASCAR restrictor plates.
Is it worth the time and money to open up the heads to 36mm and flow my manifolds? (now shorter ones)
Depends.
How much $ will this cost you?
What's the benefit in HP and torque?
Will you be racing the car in NASCAR events?
Flow might be important for engines that live at WOT most of the time...like Nascar engines... I think your engine will be more helped with higher airspeed in the inlet ports, helping response and low rpm driveability...
Dont fall into the "Airflow is everything"-hole...
Why don't you install the engine, get it running, and then decide if it doesn't have enough power. You've already got a list of work to do, why add more on speculation? If you wanna try it again later you can pull the motor in an afternoon.
Pros: A Bit More Power
Cons: Spend more money. Spend more time. Risk losing motivation. Risk a neverending cascade of "while you're in there" (twin spark, cam swap, etc)
In my book, port work sounds like an adventure for another day.
Depends on cams T & E cams like small ports early S & Solex like large ports.
I ran a stock US 2.7 S motor with Weber's and 1 5/8" headers and was very happy with it. Even the factory RS 2.7 only put out 220 hp and that was with mechanical injection.
If you can change the cams, I would install solex cams. They work the best with carbs. If the motor needed a valve job, then I would look into improving the heads "while your in there". Otherwise the motor stock should run fine and will be a huge difference over stock four.
My 2.7 in the conversion car was put together per Bruce Anderson's book, but eventually pulled a head stud (even though we had used Timeserts in the case). When I had Henry Schmidt at Supertec rebuild the long block with Casesavers and his head studs, he used a S cam profile and his other magic tweaks. 199.5 horsepower at the rear wheels with 40 IDA Webers and stock heat exchangers is an awful lot of fun in a 914-6.
Bruce's recommendations make a great reliable engine, but I think Henry is the man these days!
I have that Bruce Anderson book.
I can't read, but I do look at the pictures quite a bit.
Actually, I'm trying to take an intelligent approach to the task I've taken on.
I am in agreement with McMark's comment.
Also, it may be time to just let this thread die.
I know a guy who has been building a show quality muscle car for a long, long time.
When i say building, I mean he writes checks and breaks out the credit card.
About two years into the project I told him that he would never ever finish that car and that would be intentional, by design.
he said I was FOS but I went on to explain that he was in love with the dream, the fantasy.
If he ever finished the car he would have to accept that it is not absolutely perfect in every way and that it didn't live up to his dreams.
That scares him so he'll never finish the car because he doesn't want to.
Again he said I was FOS.
Fast forward 13 years later the car was ALMOST done, but he decided it needed a color change.
And it now needs an automatic transmission instead of the $3500 manual he had installed.
He has at least $70k into it already but he will never drive that car.
Some folks dream of finishing a project, for some the project IS the dream.
In summary, PUT THE DARN CAR TOGETHER! Please.
Perfection ain't Lar's problem. He's a slop artist like most of us. He just does this for the attention.
Question about mounting the fuel pump.....
Hard mount, or rubber bushings? I know it needs to be grounded too.
Interesting choice of pumps,appears NOS ,I have a nice shiny NOS Hardi and never used it,where do you plan to mount it ?.
Seem to remember them rubber mounted,if you need mounts I think the early BMW 3 and 5 series AFM/airbox ones work if your mounting holes are 6mm.
No pressure regulator required for the pump you have which is a bonus.
I sourced it from Australia, I'm mounting it up front....
You'll see.
Hard mounting will transfer more noise to the chassis.
https://www.mcmaster.com/#9217k33/=17itoht
Some more welding to be done tomorrow, bottom front trunk metal with louvers, and oil cooler. Once that is done and painted, the oil cooler, oil cooler lines, thermostat, fuel pump, and fuel tank & lines all go in.
***I'm putting the spare receiver on the front bulkhead, anybody got a 15" space saver tire that they can measure for me?***
Diameter needed. Thank you.
I'm excited to move to the back of the car now, I think that is near where the motor is going to go.
Found it.....20.25" for either the 15" or the 16".....
Thanks!!
My 15" 951 space saver is only 19.75" in diameter, and CRAZY light to boot.
(I plan to use them on the other car, should save me 10-15lb per corner!)
A bolt-on, eh?
No those look like the butt weld clamps. They work great.
Yup. I just discovered there a 2 different grades of butt weld clamps.
We ground down the middle squares to make them as thin as possible.
They work great for this application.
Welding guy is somewhat finished, so I decided to start building.....
Looks like your making good progress. Is that a Fuel Pump?
Has to be a fuel pump.
You do have grommets for those holes, right?
--DD
Yes, the fuel lines are tightly grommeted at the bulkhead.
I pulled a grommet out of place when tugging on a fuel line Saturday. Gonna be a bitch getting it back in with the hose in place. See ya in Mammoth!
I'm not pulling on those hoses for that very reason.
It's Eaton Aeroquip hose, and it's pretty tough.
Which starter should I buy? The best is what I want, but what are the choices/prices?
(uhhhh, what battery too?)
Presume you are talking Eaton pushlok if so great choice,will never give issues,stock starter in good condition is fine,battery well there are so many options I won't comment.
good luck mate.
I ran a stock starter with my 2.7. No problems. After going to a 3.2, I sold the car and Otto's installed some beafy starter in it. I have all the receipts. I will find out what he installed.
I'm running an optima battery. I jury rigged a battery maintainer for it through the cigarette lighter. I heard the odyssey? batteries are better. Lots of threads on this if you do a search.
Just get the bosch SR68X starter. It will turn your engine over no problem.
Flat six soon to be started! Warning- Big grins from ear to ear are in your near future! I've driven lots of cars, but not much compares to a 914-6 (so far).
Dude, rotate your pictures!!!!!
I'm still plugging along, Marty will have my headers done in about a week, starter is here, small stuff like clutch and speedo cable on the way.....I'm so proud that my car is transitioning, it's so fashionable these days......
Larmo's pictures are properly aligned from his point of view lying on the floor of his garage with a tool in his right hand.......
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More parts filtering in.....228mm clutch parts, guy sent a five hole flywheel because he was told it was for a 914.....
Looking good Lawrence
That was April 3rd, this is now. I rode with Mike D. and Don6 up in Mammoth.
I'm sold on the whole program, it just took more time than I anticipated.
I may take you up on the offer though, thanks!!
I'm still on the fence as to whether I should port the heads on this 2.7 from 32mm to 36mm. Doing this will definitely delay engine install. I am waiting on a wiring harness from Perry, and the ignition system is coming next weekend. Only a few more loose ends are keeping me from assembling the transmission to the engine and installing it. Doing the porting will take an additional 4-6 weeks, but a potential HP gain is tempting.
Almost all of the small things that would impede construction and installation have been gathered and accounted for. The devil is in the details.....
You won't ever need that additional HP unless you want to drag race it. How much is enough HP? Your already going to feel a kick in the pants coming from a 4. A weak one at that! I see 6-7 weeks of valuable driving time kaput. And for what? Someone like Andy with a 3.6 or Clay with his 4.0 is going to blow you off the road. Button it up and drive it before you go off the deep end; again! Hell, you'll probably be almost as fast as me anyway.
What cams are you using? I think that you will pick up some power over 5K RPM with the bigger ports. However, the small port motor is making lower end power while the big port motor is trying to come up on its cams. While the 5K rush is great fun, you probably will find the small port Motor more fun and easier to drive on the street. Example, why were the 2.4E's so quick? Mild cams and small ports. With mine I gave little away to 2.7 RS's.
Charlie
Cams are DC 30, between E and S profile.....
Stick it in and enjoy it. That will be a torquey fun motor.
Charlie
With an open enough exhaust, it'll pull to 7300 like an S.
Charlie
MSDS 1 5/8" OD headers actual 1 1/2" ID and a Dansk sport two pipe muffler....
with those guys. You're not making more horsepower, you taking it from the <2500rpm range and reusing it in the >4500rpm range. For a street car I'd absolutely keep the power down low. That's why I love my small turbo setup so much -- lots of power for acceleration.
Not to mention the very very very important fact, that the motor can always come back out. It's harder to get it installed and running, than it would be to pull it back out later. The way I see it, install the motor and drive it, if you're not wiling to pull the motor again to chase after some horsepower then you didn't really want it anyway.
get it on the road and enjoy. Play with it more later.
There's always some sorting and mods you will want to do after you drive it for a while.
Or you could be like Mueller, forever chasing down the "perfect" motor to put in your 914, and never actually having a motor in your 914...
--DD
Most recent comments have nailed it, McMark especially. Get it installed and enjoy for the rest of the summer.
My 2.4S at some point in its life ended up with E cams (due to rusty oil tank judging by the file). I could never understand people's comments about S having little power down low, mine did? When the car was restored and the engine rebuilt the cams were replaced with S
The S rush is fabulous on the right roads and without traffic but those are thin on the ground. Being honest I preferred the car as it was...much more fun for 80% of the road conditions
DC30 grind sounds like a great combo for a 2.7 which naturally has more grunt than the 2.4
You will not be disappointed with the set up you have
I talked to John Dougherty about his cams in the engine, and he recommended the 36mm ports, so here goes nothing....
I am going to install this engine in this car.
SWEAR!!
Nice rebuilt heads, new valves....This is what we found when we took the heads off....
They are going bye-bye. It's going to take about two weeks to do the porting work, and I do have a few other odds and ends to accomplish in the meantime.
My list is getting much, much shorter. I'm still ordering more parts, as if I haven't had enough Pelican, Patrick, and eBay shit showing up at the front door.
Stay tuned....
Go for it. Hopefully you won't have another list to sort out once it is "finished"! If it gives you any problems we can always throw a Subaru power plant in that thing.
Lol.....
When you want an engine harness done correctly for your /6 conversion, I would HIGHLY recommend Perry Kiehl for the work.
Dang, the guy is the DaVinci of DaWiring....!!!!
Oh, and......,I found a '66 911 garage find very close to my house that I'm negotiating on buying.
Complete survivor.
I installed one of Chris/Tangerine's cool 90 degree turn clutch wheel brackets along with a Patrick Motorsports delrin wheel. I used the "pulled back holes so I won't need spacers on the clutch clevis cable end.
Twill be a masterpiece!
One of my biggest financial hurdles was to buy the Clewett Engineering ignition system and wires.
It's here now, waiting for my heads to be done and I also scored some lower turbo covers.
Richard is a very nice guy too, btw!
I ran the aftermarket Permatune Capacitive Discharge ignition and stock distributor rotor rev limiter with a pertronix points replacement. Never had a problem with it. Curious if this system provides any more horsepower?
Does look expensive and a lot more work to implement, however I did my 2.7 six conversion back in 86 and a lot has changed since then.
It's actually plug n' play. Just the fact that there is no distributor to turn and power has to be a bonus power-wise.
Perry Kiehl made me the engine harnesses and called Richard Clewett multiple times to get it right.
Perry is a GREAT GUY to deal with too, btw!!!!!!
It is the folks like Richard Clewitt, Perry Kiehl, Eric Shea, Richard Paar, Harry Schmidt, Brad Mayeur, Racer Chris, and many more (apologies to those not named directly)that make this hobby so wonderful. Their advice and willingness to share their knowledge is without equal and what allow us to still in joy these cars when many of their contemporaries have long gone to the crusher.
Keep up the progress photos and in the meantime, drop in on C&C just blocks from your 914 (on jack's stand)....
and Perry did my harness in similar shiny perfection and helped with tech info in the install to the tach adapter etc... Works perfectly
Other way. The step shoulders up against the bushing
We're gonna be here a while listing all the good guys
Eric Shea, Rick Ollah, Garold Shaffer ... and the list goes on
After: Solid bronze bushing/spacer permanently bushed into idler arm.....
Good points made, Perry was slow to get my loom done but came in with a top quality product ..was very happy with the end product,Clewit leads are another great product which I used in my build,talked with Bob @ ashlocktech and got my ignition 100% and for a carbed engine really can't believe how well it starts and runs.
Running Pertronix II with Marelli dizzy ,Permatune blue unit from 75 MY 911 ,but I found from Bob my coil was wrong,Perry had mentioned this also so I ordered Permatune transformer coil and all was good.
End result is truly worth the work.
Would love crank fire but haven't looked into it and not really too educated in that area.
Good luck Lawrence .
I'll be using Bob's TachAdapt in this build......
The guy who ported my heads did these.
Yes, I get them back next week. These prevent wear and "walking." The stock aluminum spacers will be elliminated.
These will never wear out.
Been following your thread and I am almost in the same exact place as you are on my 3.0. Got my idler arms done by Henry Schmidt through Ken at 911 Vintage in Fallbrook CA. I think that this is one of the best design improvements you can do to improve the chain tensioners for sure. Before and after Pic.
I got to get my thread going again!
Good luck with your build! See you at the 914 Fun Day
Thumb planted firmly up ass, ready for all of the "I told you so" comments......
I'm bitter, disappointed, and frustrated at this point. (again)
Alright, I told you so .There, I said it. Now what was it that I warned you about?
This cost me six weeks. I know the /6 Porsche engine will be insane and fun, but if I had this to do all over again, I wouldn't have done it.
Is that a Rudge under the blanket?
[/quote]
You need to look at the build as part of the fun.
[/quote]
This is "fun" when my guy gets here to put this lump back together, and we start with the serious stuff.
Supposed to be this week "sometime." Uhgg.
I did make a pretty big offer on the '66 911, she is thinking about it.
... Please get a heavy-duty 4-wheel engine stand and a P-201 type yoke attachment ... wouldn't like to hear your 'luck' ran out.
Are /4 steering shafts longer than /6 shafts? This is a "future project" that I have been messing with whilst waiting for my engine to come to life....The four shaft seems way too short.
The heads and manifolds are back, too. Build day is supposedly tomorrow. I'm not holding my breath.
Put the engine back together today and clearanced the case a bit to install the Clewett crank fire system pulley...It was very satisfying to make some progress.
Nice ,what are the main benefits of crankfire as opposed to all the old tech or even pointless setup,just asking cause TBO I don't really know.
Lawrence your head guy came in fast,did you go to bigger valves with the porting? see the inlet manifolds opened up,nice.
Valves were fine, we opened up the ports to 36mm to fit my cam profile a bit better. We did a few other small "tricks" too.
The Clewett system is easy, (very) hot spark, and "set it & forget it" timing.
I have the longblock assembled, and today I set the fan/alternator on for the final time. Hooked up Perry Kiehl's EXCELLENT main wiring harness, and installed the fan shroud. Manifolds are on, this thing is real close to going in. It's been a long road, I've learned a lot, and it feels good knowing that this is the final assembly.
One issue I did encounter is with the fan belt installation, it seems too small. 10 x 710....
Anybody know the correct size I need?
9.5x710 or 10x710 should be correct. Did you move any shims between the pulley halves yet?
My outer pulley half is a 96mm part. I have scoured to inter webs to figure out what larger size fan belt works with this set up. Why is this so tricky? I like the pulley I have, why isn't there an easy way to figure which larger belt fits?
On another note, I bought three cases of oil today along with two bottles of Lucas zinc additive. 20w 50 oil.
I'm getting serious now.
Figuring it out is easy as Pi
Check with Clewitt about the crankfire pulley,hopefully it isn't different,I used the 10 x 710 and no issues for a short time till it started making noise,not slipping just a PITA noise turned out I had worn pulley faces,ordered a new outer and hope that fixes it otherwise I will get my fan hub machined.
Be careful to set the belt tension right as the bearings in these altenators are fairly small and you don't want to strain the magnesium outer housing as I did and the fan blades rubbed.
Getting close Lawrence .
Just run a tape measure around the pulleys. 710 is 710mm is 28". The PET specifies 725 for 76-79 911. That might be your target. But I'd just measure it and round down since the belt sits down in the upper pulley, you're measurement would be the MAX size, not the ideal size.
Or, I look for a 82mm pulley half.....?
Yes, all shims are present and accounted for.
I believe that a larger pulley turns slower.....?
Which did you change (go larger with)? ... Crank pulley or alternator pulley?
... then you'll have it up and running this w/e?
Way I was taught,have edited my reply ok Mark.
The belt deflection is close to 10mm in this set up.
I'm happy with it.
Engine goes in tomorrow.
The belt has room to break in and stretch + the shims can come out.
By the way, when we had the heads off, we measured the pistons and they are 84mm. That means this engine is really a 2.4. We think the cams will give us milder "S" type performance numbers, along with the porting work we just did.
Oh, and also by the way, I was told the engine was built to a 2.7 spec and I bought it as such................ Oh well.
I think it will be a fun car, nonetheless.
Dude, your almost there!
Still a few things to order and a lot to hook up and check, double check, & triple check.
Looks great. Like the engine color. Glad you kept going.
All right! The first 90% is done!
Now on to the second 90%, and after that you'll only have 90% to go...
--DD
Congratulations! Now get that thing sorted.
Yes, set up for 2.4 S spec.....!
I remembered that the day the /4 blew up, we did a nice corner balance/stance on the car and I drove it home in a somewhat "spirited" way.
I can't believe how low it is now, it's been a long time since I've seen it with a motor in it (it's been on jack stands).
The stance is pretty solid.
Those are just gardening tools
Looking good 'Goob'
Funny, those are Trudy's "tools." She has all of her art shtuff, colored pencils, paint pens, stencil crap.
Why is it that my "stuff" is my stuff, and her "shit" is her shit?
My tools are over by my workbench.
Oh, OK. I thought I saw the bailing wire, plumber's tape, duct tape, a hammer and a crowbar in there
Just to let those who wondered about the Patrick Motorsports engine mount; we found it very easy to install and align the engine. Probably took us about 45 minutes to bolt the engine/trans lump, all in.
Putting on the aftermarket engine tin actually proved to be more of a challenge!
I spent the day installing stuff. Clutch cable, accelerator cable set up, and speedo cable.
Tightening up all oil lines, check, double check. It's easy to miss something. I am familiarizing myself with this ignition system, Clewett wires need to be shortened and finished on the coil(s) end.
Still lots to do and, a few things to order.
Way to go! Car looks GREAT, and is gunna drive even better.
Tortoise and Hare? Jesus Christ Almighty. I grind out a solution to a problem every half hour on this conversion thing and when it hits the boards it's hand wringing time on your beautiful ride -not riding........... .
As my lovely wife said so many year ago,..... Git a Job Sir. ( Big Laboskie ((SP)) )
Your car needs to sprout legs and preamble.
You are surrounded by guys ready to assist. Time is up. Over.
Sidebar: With friends like me,........... ........ ...?
Hope to see your ride at Temecula..............
More instruction reading, hooking up stuff, and wiring going on.....
Car is looking awesome!!! keep up the good work.
stop pissing around get the bugger going OK .
Right now, my issue isn't getting it done, it's HOW to do the wiring. I'm not quite clear on what I'm doing with the ignition system.
I think it will be a miracle if it actually starts. I think I need an electrical genius to wire this stuff.
That's what is holding me up.
Post pictures of the documentation you have and I'll see if I can lend a hand. I could probably look it up on The Google but I'm sooooooo lazy.
Three calls to Richard Clewett, and one to Perry Kiehl, I'm golden.
.....until I turn the key?
I just kept at it, one wire and/or bunch of wires at a time. I actually think I got it. Next up is wiring the gauges. Automobile electrical work isn't my strong suit.
Final product in the trunk.....
(First I have to whine about it, then I go and just do it)
Met Richard a couple weeks ago in seal beach.nice guy and very knowledgeable!
Moter Looks sweet in there Larry!
Perry was a real help to me and pointed out issues and he was spot on with his comments....just saying.
Perry has to be one of the nicest guys in our hobby!!!
I am so happy with the harnesses he made for my conversion.
Once I got my pea brain wrapped around the wiring today, I kind of got in a mode. When I was done I had a great feeling of satisfaction, but wanted to keep going. It's addicting.
I still have fuel lines to hook up, fuel pump to wire, some gauge work, headers, muffler, new rear shift linkage rod is coming tomorrow from PMS, and then install carbs permanently. Oh, I need air cleaners and breather hose.
That's about it, I think?
I did a direct cable accelerator set up, I'm not sure how thats going to work out. We'll see.
Looking good! How did you hook up the accelerator cable ?
It's a heavy duty marine/boat accelerator cable.
More Patrick Motorsports goodness arrived by the front door today. The "last" thing I needed to buy. (are they ever done?)
MSDS Headers went on, I need to cut a couple "mouse holes" for the two pipes in the GT muffler.
I wonder if that style muffler is worth cutting up a perfectly good valance?
The PMS shift linkage bar is a beefy & well built piece, but the cup and rod needed a little persuasion to fit together. Wifey went to bed, so of course I'm out underneath the car working underneath it until 11:00 at night. I got it all buttoned up, but the shifter is terrible inside the car. I had the shifter out earlier in the build and the front tunnel rod is out of adjustment (I think?)
This is going to be fun.
Download Dr. Evils trans supplement at this link. It has information on how to adjust all the shifters.
http://www.914world.com/bbs2/index.php?showtopic=257269
Thanks Steve. I read it and will make an attempt to adjust the shifter per his instructions today. It's a combination of new clutch cable, linkage, and in/out of the shifter.
All of those moving parts.
What fuse should I use for switched power for the fuel pump?
Which side of the fuse block?
Oh, and when are you coming by to help me adjust my clutch (and shifter,) Steve?
Maybe this will help ?
[quote name='Larmo63' date='Aug 26 2017, 11:24 AM' post='2520821']
What fuse should I use for switched power for the fuel pump?
Which side of the fuse block?
No the relay board mod as per Andy's tech article,but I suspect you may have gone relay board delete ??
Call Perry if you have done relay board delete,gez I don't remember the colours sorry......getting close for you.
EDIT....
Sorry forgot you went to front fuel pump if you still have a relay board you can run a power feed down the fuel return to the original plug in the engine bay,not easy to do but worked for me.
If no relayboard you will need to find a supply and wire a relay in there and supporting fuse (7.5 amp),you would then link to the 12 pin plug,however happy to be proved wrong ?.
Have you switched over to powering the pump using the jumper wire from the engine compartment relay board (classic thread forum) and the stock FP harness?
I wired it to a dash switch, then I'll go fused to switched power.
I have the option of turning on the ignition without the fuel pump running.
Theft deterrent?
Wiring gauges and working under the dash of a 914 is NOT fun. Poor Trudy, she had to put up with my moans, groans, swearing, growling, sighing, grumbling, cursing, stomping, cajoling, barking, grunting, cursing, figuring, fussing, working, and finishing.
It will (still) be a miracle if this all works.
I'm pretty confident it will. Although, I will be Amazed.
I did the tach adapt box, fuel pump power, oil pressure gauge, and oil temperature gauge.
On to other adventures tomorrow. My list grows shorter.
It helps to be of smaller stature like me Lawrence, but I remember it was a lot easier 25 years ago. Taking out the seats helps,
I took the driver's seat and the steering wheel out. Packing blankets on the floor of the garage and inside floor of the car help.
Still, the wiring under a 914 dash is hard to get to. I'd like to think that I got it all in one fell swoop.
I still need to pick up a dash light jumper for the oil pressure gauge. I think that is the only thing left to do in the dash area. I may say it is a pain in the ass to do, but once I get into "wiring mode," I actually enjoy the challenge of point to point wiring. The German side of my brain comes into play. All of the routing I did is tidy, zip tied, up and out of the way.
I remove the lower dash pad. It's just a screw on each end and several big ones underneath. After that just slide it back towards the rear of the car
Don't get any wires near the steering u-joint. Ask me how I know. Try this: take a piece of 3/4" plywood ~17.5" x 13.5". When you remove the seat lay this piece on the seat track. I drove 2 nails thru the plywood that pass thru the square holes so it won't slide around. Just be sure to round off the end of the nails. Then put a cushion over the plywood. Quite comfortable!
I used some thick black plastic wire guard above the U-joint. I had some old 914 wiring harnesses from my parts pile that I pilfered wires from.
I like that board idea, Kent. Why don't you market that?
I have had the kneepad out, Steve, but I didn't really need it out for this wiring.
Dave Darling said it the best: "You're 90% done with 90% more to go."
That's where I'm at.
Good thing your are a smaller guy too, Matt!!!
A couple afternoons. I'm making it sound worse than it really was. It almost gets addictive.
I hooked up the battery today and all systems seem to be good. Everything works.
Now, If I can get my carb guy back with my parts, I can pour oil and gas in.
I'm waiting on our carb guy to get my stuff back.
The wait is killing me.
If your fuel pressure is right,and the carbs setup on a basic bench setup,it will run...turn the bloody key ok .
Get those vw beetle style tail pipes sorted too when your carb parts have been sorted ok .
GT banana style muffler..........
The only offense is if it doesn't sound great!!!!
Fuel lines hooked to fuel regulator up this afternoon. I'm this close. If I can get our carb guy to respond, I think we will start it by the weekend. He has a few crucial parts of mine that I need to get from him. I may have depended and trusted that I would get these parts back sooner. I don't want to say too much, but his communication skills are.....never mind.
Lawrence, what kind of carb parts are you missing? I have a decent collection of 3BBL IDA parts in a box at home. might help you get the ball rolling quicker.
Ethan, he has my turbo covers that he volunteered to mill a few weeks ago. He goes AWOL and is hard to get a hold of at times.
This is driving me mad, but I'm trying to stay calm.
I cut the pipes down to 6". I measured Andy's tail pipes at Jim Geer's (Banananose) house the other day, and I thought his looked about right.
I'll start with this muffler, but I may end up with something different. Stainless steel mufflers seems to sound pretty good.
I'd rather just use what I have.
You can always trim it later. It IS all about the sound. Looking good, kiddo. You should be driving this weekend. Just don't get down and out if you have a new set of problems to sort out once it runs. It is ALWAYS worth it for a SIX.
Lawrence, was gonna mention this to you, but you seemed "fragile" at the time.
I bought this muffler as a placeholder on my way to one of the stainless mufflers (was hemming and hawing over which one, and bored to death of the stock muffler), and now the only thing I need to do is figure out what ceramic coating will get me close to a very light gray factory finish. This muffler made my 2.2 sound like a 3.0 down low, but it's still a screamer up top. Also, and I don't know what Dansk or Patrick Motorsports did, but it has none of the drone and other offenses usually associated with these sport mufflers—it goes away nicely on the freeway in fifth, and can be driven "quiet" on the street in second and third if you don't want to offend others. But, off the intersection, it sounds glorious, and on full throttle... Everyone who has been in the car emerges wide-eyed at the sound. A certain ex-962/RSR driver remarked that it was the best-sounding 914-6 he'd ever been in, and a friend with expensive tastes (Ferrari F12, etc) wouldn't give the car back, mainly due to the sound. (I think he also has a sweet spot for 914s.)
Oh yes, and the price is right. Only bummer with the purchase was being offered a PCA discount (didn't ask for one) of 10 or 15% and then never getting it...wasn't so impressed with the salesperson, but we all make mistakes, and that includes me. And this may be the best $650 I've ever spent on my 914. YMMV.
Muffler is here:
http://www.patrickmotorsports.com/part/sport-muffler-exhaust-silencer-911rs-914-6/
And, how it looks on the car:
Attached thumbnail(s)
I'm sticking with it until otherwise convinced that there is something better. My pipes are 6" and the ones on the Patrick part look longer.
I think I'll be fine.
6" is average. There is nothing to be ashamed of. I also have muffler envy and have compared mine to Andy and PMS.
By the way, my car has "officially" been christened......UNDERDOG.
That's the name, I can't argue.
My carb guy came by last night around 7:30 to drop off parts. I have the turbo covers we had milled, and other small things I needed like the 38mm crow's-foot to tighten the lower oil tank hose.
Carb linkage gets here today from Rich Johnson.
I still don't have air cleaners, but I can fire it this weekend. Maybe after cars and coffee tomorrow?
Yes. A nice idle is worth its weight in gas at California prices.
Perry has given me some great advice on the effect of crap in the gas even with four filters in line. Keith and i did a little fine tuning on my carbs and shift linkage for the wonderful early drive to C&C in San Somewhere South of here tomorrow am / then on to Larmo's for some final (HA!) tweaks / then oil in, smoke out, and cheers all around.
The Tortoise is finally coming around the bend and we are beating the backside of that chassis until she crosses the 3/4 pole. The rest in in the winning.
By the way / Keith is the new Weber 40 Guru on tuning. One can wait forever for sage advice from the Guru that has experience / experience that never shows up to help / but repeated trial and retrial has solved most all of my carb issues described in earlier ravings.......... Methodical careful adjustments / correct jetting / correct and balanced linkage / all play a part
We could have a cool barbecue somewhere where we could have maybe 6 or 8 Weber festooned cars to discuss and demo tuning tricks for things like the hidden passage blockages, linkage demons, venting on one's venturi's, and getting jetting.
Of course red meat will be on the barbi.......
Attached image(s)
Steve, Keith, and Forrest arrived this morning to check up on the build and to help me adjust the transmission, shifter, and clutch. Much kudos for the help!Oil tank is full, tomorrow is gasoline day and fire up. Keith will be here to help me adjust the carbs and linkage. Steve lent me the tools to tighten up the bugger oil hose up underneath the oil tank. Adam/Catorse also contributed to the build with a few linkage parts.
Forrest arrived with his sly sense of humor and typical banter.
I can't thank these guys enough.
Geez, I guess I'm gonna have to buy a house in OC to get any help
When are you going to turn the key?
Today is engine start day. Hopefully I can drive the car around a bit, too.
Stay tuned.
Carbs and linkage work, gasoline, and BINGO!!!
The GT Dansk sounds growly and real 911. I couldn't be happier. There are a few things to rearrange and re wire, but I drove it, and to those who told me "wait until you drive one," OMG, lots of power, I got wood, and.....
This was all worth it.
Congrats!!!!
Saw your post this morning that today was the day and have been waiting and checking all day for the good news.
Congrats!
And really good to hear you say it was worth it!
Congrats
Congratulation sir Lawrence and I'm sure worth the wait and for long patience!
Any video of the 1st drive?
Congrats Lawrence... and many smiles per gallon
Marty
Congrats Man Big day!!!
Congrats Lawrence, and doing most of it yourself should make you very proud.....
Awesome! Way to hang in there and make it happen!
I'll try to get some video up tomorrow. The car idles nicely and sounds really good.
I still have a few things to work out, but I got over a huge hump today.
,wow been waiting and watching ...excellent you must be stoked.
Now the real work begins all the little tidy up jobs,mind you hopefully you won't be as slow as me .
Hey Lawrence. Ya done good! It appears you have also found a way to siphon large amounts of money to feed your project.
Great news! Congrats!
Charlie
Way to go Larry!
Even with your VW exhaust set-up, the car looks pretty awesome! Hope to see it out in Temecula.
Huzzah! Huzzah!
The GT Porsche muffler sounds like no VW I know of!!!!!
https://www.icloud.com/attachment/?u=https%3A%2F%2Fcvws.icloud-content.com%2FB%2FAUzFWTSbk1VtqE_xyBfZyftdU_5WAQx6y4YhGtg8KXVSj6W1P2wtTLde%2F%24%7Bf%7D%3Fo%3DAsLUR-HP9OdhIHyoPMfJf8RCh3SofimQZ28xJFM9adsf%26v%3D1%26x%3D3%26a%3DBblViOw0hxhYA79FPgEA_wHIAP88Zd3D%26e%3D1507169172%26k%3D%24%7Buk%7D%26fl%3D%26r%3D50D35A09-2990-4A63-B83D-D907AE4B7510-1%26ckc%3Dcom.apple.largeattachment%26ckz%3D5299E969-F80C-467A-9EEC-905C0EB73F91%26p%3D54%26s%3DFYc8XyZhjg6q_W5ZVWVhWXJW-GY&uk=iGdhLXBdXolMKRpiOJXXQQ&f=IMG_6019.MOV&sz=49407303
Awesome, Goob.
Sounds awesome!! Do your neighbors hate you yet?
Joey across the street said "I didn't know you got a Harley."
(that was before the air cleaners went on)
Dude. That thing sounds GRRRRRRRREAT.
(and kinda familiar)
Looks great, too. Love the black and the deep sixes in rough finish. Your car has really come together. Just wait til you start driving that mid-engined symphony around..
Congratulations, again, Lawrence.
Congratulations, massive achievement and officially on the down hill from here on in. Enjoy
Oh and BTW a little bit of you will forever be in England - thanks!
Link don't work for me ?
Link no longer works. Error message about too many downloads.
That link type was the only way thing Icould get it to work.
I'll try again.
seems like it sounds great but link has reached it's max download so no joy for me
I gassed up the car, drove over to Catorse's house (Adam) and really put the car through it's paces.
It needs a bit of carburetor attention, but still, does it ever accelerate!!!
I'm really happy with where I'm at with it, even if it's off a bit. It gives me something to tinker with. I just hope I can get it reigned in for the fun day thing in Temecula next - next weekend.
I already have tuning plans for this weekend........
Adam has some cool cars. That 928 is going to be a monster.....
The car is up and running, just not running perfectly. The devil is in the details. I may chance it and drive it to Temecula.
Issues:
Most of my gauges are not working at all or not working right, and I hate working under that dash
Carbs are farty and still a bit off, we played with them yesterday
Linkage is shit - hate it
I can't seem to find affordable air cleaners for the Webers
Kind of disappointed in a few things, but I'm moving forward. The tire shop really fuched up two of my beautiful wheels Saturday. It's going to cost her $500 to fix them.
When I'm driving the car and the engine is singing behind me, I'm okay.
Excellent Lawrence!
On the idle jets, we tried 60s and 55s, went back to 60s.
Float bowl levels are perfect, I will list tomorrow.
I have a 2.4 with 9.5, ported heads to 36mm and DC30 cams.
I put in a fair amount of work on the carb tuning using a wide band O2 sensor. Carbs completely rebuilt and blue printed. Car runs pretty consistently in the 12 to 13 AFR range pretty much everywhere. Can't remember the exact set up but includes 60 idles ,32 venturis, f26 tubes. Will look back at my records later today for the rest.
It still pops farts and snorts. Might be the nature of the beast with these cams and set up.
By the way, love it and it makes plenty of grunt. Smooth and clean down low, surprisingly torquey, with a good surge above 5000 rpm right up to 7200 redline. Nice!
Don't obsess so much - run it!
Oh yea, Not sure if your talking about the carb or shift lineage but I got a Weltmiester short shifter and Chris's shift kit with the extra rear console bearing - shifts pretty nicely once you are in the H. First to second still funky and just needs to be done slowly and deliberately, but no biggie. You know the drill. but I would say that Chris's setup is about as good as it gets.
Have fun man!
Paul Abbott recommends:-----------------------------------I have:
34 chokes-----------------------------------------------------34 chokes
145 mains-----------------------------------------------------135 mains
F3 emulsion---------------------------------------------------F26 emulsion
180 air correctors---------------------------------------------180 air correctors
55 idle jets-----------------------------------------------------55 and 60 idle jets (a set of each)
I have Webers, DC-30 cams, and 36mm intake bores......
34mm vents are probably a little too big with the DC-30's for street driving.. like ly not enough port velocity at low RPM, especally with the enlarged intake port. I wold go down to a 32, and mimic Bruce's jetting recommendations for a 2.4L with S cams.
Are Dc 30s s cams? Just curious
DC-30 = Mod Solex
DC-40 = Mod S
So basically it's a bit improved over a Solex cam...great for the street!
I just took out the idle jets to downsize to 55s, but discovered that I had 5 55s and one 60. So I stayed with the 60s for now. I fiddled some with the linkage, and what I did made a huge improvement in performance and the initial flat spot. I didn't have the linkage set up quite right per Rich Johnson's instructions. I fixed that today. I drove the car and it really REALLY is improving.
One note, I let the clutch cable out (loosened) a few turns, it seems like it clutches closer to the floor.
Was I supposed to tighten the cable? It goes against my thought process....
Tightening the cable reduces the freeplay which makes it engage and disengage closer to you versus the floor. I adjust for 1/2" freeplay
If you have the venturis and jets, I'd probably try 32's with 145 mains, 180 air, and 60 idle, and stick with the F3's. You'll give up a smidgen on the top end, but improve transition between idles and mains. Emulsion tubes can make more of a difference than a lot of guys realize, F26 or F11's could make a difference. Of course getting a bunch of jets, venturi, and e-tubes gets spendy. One tip here: change only 1 thing at a time or you'll have a difficult time dialing it in.
You don't want your clutch cable too loose, or you'll smoke the friction disc. Steve is on the money, get it down to 1/2 of free play, then you adjust the stop on the pedal board so when you stop, clutch, and shift to R it doesn't grind. It's kind of a PITA but you should only have to do it once.
If you want you can give me a call tomorrow Lawrence, I might be able to help a bit.
I will see you at keiths place this afternoon / I will pick up spare Venturi's if you want to try them out.,.
We had the carbs off of the car and were taking them apart when Forrest showed up with the "do you want the good news or the bad news first?" comment. He brought 30 chokes, so we will try to source some 32s today. I put 55 idles in, car ran lousy on the way home. I'll put the 60s back in. Cause and effect.
Forrest and Keith
Sorry I forgot to check my carb specs. I do know the 55 idles just do not work. Tried that.
Definitely have 60's, 32, F26 in mine and I think 145 mains and 180 airs. Getting the 32 venturi's might be key to get the right velocities so all the jets/secondaries work right.
Getting the carbs right is like building a building - foundation must be sound or you are wasting your time. Start with good linkages (blueprinted), then right fuel pressure (3 psi), Then the right throttle plate height (once you get this do not change it!), then right float levels (blue printed floats). Then accel pump output, Then idles and venturis.
If you get all that then you tune using airs, mains and tubes. .....and then if you get all that right..... flat six nirvana!!
If you don't....... crap! It can be a serious PITA. Be patient and thorough. Performance Oriented tech docs are really good!!
Have you seen this jet page?
https://members.rennlist.com/webercarbs/Weber_Jet_Settings.htm
Thanks for linking the jet chart, Steve. Those #s will come in handy for re-jetting some carbs for the 912 (1.7L big-bore) motors
Lawrence, do you have an AF meter there? I can bring a LM-2 kit yo the Temecula gig (if I can remember where I put it) ...
Maybe you should have subscribed to JET magazine
The carbs just seem to idle really well no matter what we do. Idle has never been an issue.
On another note, I checked my speedo cable with a drill motor and flat bit, it worked fine. Culprit was a wonky angle drive. I had a good one on another transmission, so I cleaned it up and installed it. Works fine. Also, the wires on my oil pressure sender were reversed, so I now have a green oil pressure light. Small steps, but easy fixes. My tach and Tach-Adapt need some looking into now.
Had a chance to look back at my notes and confirm - 60 idles, 140 mains 32 venturis 180 airs 110 idle air bleeds. I worked a good bit with Paul Abbott when I was setting this up and he had just worked with another customer on a 2.4 Solex crammed motor with this same carb setup that made 195 HP on Jerry Woods Dino.
I agree with the idle thing, always seems pretty happy and I could not consistently get the expected lean best idle indications on all cylinders. Whatever. The AFR,s are really solid and it runs great, no hesitation or flat spots.
Have fun!
Larmo great you have a good idle,you must be close to the sweet spot ,your transition from idle jets to main should improve with the smaller vents with little loss of top end power,you may find you can go back to 55's but 60's seem to be the norm,slightly rich is always better with our engines besides.
I have a strange jet combination but less displacement,stock cams and Zeniths so you can get weird running condition cause they tune different than the Webers.
I have been faced with a constant rich condition on idle jets,going smaller has made my engine run like ,know I will get there .
I have enjoyed this input as this isn't generally covered on here a lot,we have a few "6" builds going on so it will help others.
Lawrence what tach are you running ? there are two types and they run on different voltage input,the earlier tach's require jumper removed from the adaptor,the later tach retains the jumper, contact Bob @ Ashlocktech...super helpful guy.
Keith914 is a trooper. He went to Aase Bros. in Anaheim and sourced a set of 32 chokes for my carburetors on his own volition to make my car run right.
We took the carbs off and apart (again,) installed the smaller chokes, then 60 idles, some tuning, and it runs a lot better. This is a pretty involved process, but I think it is good to be pretty intimately involved with your carburetors. You know, you lay awake at night contemplating your jetting and tweaks that you think of, right?
I overfilled the oil tank a bit and had a little flood of oil that we won't talk about.
All is good now. Car seems a lot more drivable and right.
I was told on the drives yesterday that my brake lights don't work. I'm trying to fix them; floor switch looks new (Bruce Stone did the pedal set) and there are two wires down there. One wasn't hooked up, I hooked it up and still no lights. I know this is a ground then off type switch, but does it matter which wire is hooked up to which spade on the brake light (by the pedal) switch? I have no idea how the wire was off the spade....
Help?
Might also be an adjustment. There is a goofy lever, washer, etc. that actuate the switch. Put an ohm meter on the switch to make sure it's good. It is most likely an adjustment since you replaced the pedals. I had the same problem with my rebuilt set from Bruce.
I bet we could fix it at the next cars and coffee in the parking lot. Let us know if you don't get it working by next Saturday and we will bring some tools.
No power to the switch with a test light and key on. Good fuse, everything else on the fuse works.
hmmmm
Lawrence,
Glad to hear your running and driving it. The rest is just punch list details. Enjoy!
The little beast did pretty well yesterday on the drives. I probably shouldn't have pushed the engine as hard as I did, but you only live once.
The punch list is shorter and shorter.....
That's just a switched ground wire. Was the ignition on when you tested for 12v? I would just test for continuity across the switch when activated to confirm the switch is good/bad. You can also install the switch incorrectly and it won't ever work. Ask me how I know. Eyeball it when you press on the pedal to see if it is opening and closing.
The diagram I have is for '70/'71 (four-bangers). One wire at the brake switch has constant 12 volt power from fuse #8, the other wire travels to the driver's side rear brake light socket, then daisy-chains to the passenger side socket. The brown wire(s) in the wiring socket go to a ground buss.
With the key on, no power at either wire that goes to the floor brake pedal switch. The #8 fuse is good and powered.
Check all your fuses to see iffin you got a blown one ...
If they're all OK, follow the wiring to see where it goes and if it's been disconnected
Does either one of the wires have continuity to ground? (if so, that one would more than likely be the wire going back to the brake light socket).
FYI. On the drive home in the fuel stop your brake light flicked on when your machine backfired. The again on second backfire. Bulb? Connection in light housing maybe. Cheers
After fiddling with my brake lights for a couple days, Perry just informed me that they only work with the key on.
My bad. One wire WAS disconnected from the pedal switch. I fixed it Sunday, but I guess I never tested it with the key on. (I thought I did)
Now, onto the Tach issue. With my immense automotive skillset, I should have it figured out in less than a week.
Drove the car to Temecula without a hitch, and drove it today up to Newport, getting a lot of thumbs ups.
Carbs are fairly dialed in now, Ethan is going to drive the car and tune them a bit also. I drove into the garage with a big shit-eatin' grin.
Such a great sound emanating from this engine!!!!!! Pete Stout was right!!!!
Small-bore flat six with a sport muffler = one of the best Porsche sounds, period—and even better when the engine is closer to your ears than the muffler.
The only better-sounding 914 I've driven was a 2.2 w/MFI and a sport muffler. I immediately started pricing MFI...until I saw the price to acquire and set up a system.
MFI prices are downright scary. People are usually selling parts and pieces of various year systems separately. It seems like a monkey puzzle to go back and try to put a whole system together unless you luck into it. Plus, the whole pulley and belt on the back of the cam business....
Pete that is what my experience is with it. I kept my mfi heads so I can go fuel injection at some Point as there are folks who make injector adapters for the mfi ports.. I have thought about just using my carbs as throttle body's then..
My car does smell a bit, a cross between oil & gasoline, although not really in the interior. I don't have issues when driving either, but it smells like a race shop in my garage and I have a tidy garage.
I'm getting used to it.
I'm not so sure what it holds more of; gasoline, or oil.....!
With today's fuels, I think carb's lives are coming to an end. Even the venerable Quadrajets are being replaced with simple bolt-on, self tuning, electronic fuel injection systems.
However, fewer things sound as good as Weber sucking down air right behind your head in a 914-6!
I really never noticed the gas smell from my 3.2 short stroke 911sc track car except when it running because it was rich on the bottom to smoothly get thru the transition to the mains.
I bought a couple of 2.4 MFI systems when all of my friends were ripping off the MFI to replace it with Webers back in the 1980s. How far we have come. I used the the 2.4E system on our 73 911T when I upgraded the original engine to E spec. I always loved the way that engine ran. Great power but very driveable. I still have a complete 2.4S system that I was planning to use but I would rather trade it for a complete running 3.0 SC engine or a complete 3.2 engine.
Charlie
I ordered these new from Partsklassik and in the meantime the stock airbox popped up in the classifieds here. I can now give Ethan's K & Ns back to him (and get him to put a little tune on my carbs?) soon.
I know that the different air cleaners/airboxes have differing effects on the torque curve on these engines. I can't wait to try the big stock box on my engine.
I'm driving the car regularly, and I can now say it was all worth it. The pissing, moaning, head scratching, and complaining.
It's already a pretty good little driver, all in all.
I may do a little body work next, but I'm enjoying it immensely, it's a bit surreal that it really works.
Good to hear ur enjoying the conversion after that long patience! Last Temecula Fun day I thought ur just moving the car but I noticed you, Keith and Forrest living the place. Didn’t get the chance to drive ur car!!! hehehe
ITG's are good, as long as your car will never sit parked in the rain. 914-6 have been known to hydro-lock.
The stock air filter housing flows amazingly well. Of course it was designed by Porsche after all.
Glad it all worked out. Hopefully we can meet up and cruise PCH together.
Congrats dude as you have to be beyond happy about now Can't wait to hear it in person
I'm doing euro front lenses with a switch to turn these on independently. The warts will be getting removed.
Well, you know I have been following your build off and on, and not regularly enough, and now I see you are driving. CONGRATULATIONS!
These are wonderful cars with the six as you suspected, and now you will realize just how wonderful they are and you will be paid in spaids for all your hard work.
Hats off to you my friend. I wish you were closer so we could enjoy a beer but now you Get even more enjoyment as you tweak performance and break her in. First time you hit 7000 rpm you will be unnerved, but realize these engines are ready for it so let her scream.
Have fun!
John
Will it fit under the crossbar on a stock '73 engine lid? I'm pretty sure the snorkel won't clear the firewall....
Depends on your manifolds Lawrence,mine is tight in there,but more about the rear bulkhead than height as I have stock 71 manifolds.
I notice the crossbar support could be an issue if you have taller manifolds that's the high point of the aircleaner as far as I can see or near enough.
This is the area where the snorkel fits on to the main housing,the snorkel can be cut but as it is a steel one it has a lot of value with the early 911 folks,get the plastic one and cut away as you need like the MFI ones...all good.
I think it will fit, but it runs into my fuel pressure gauge set up. I'm not sure if I want to re-engineer it all.
Hmmmm.....
I have two plastic boxes. I like the look but am running K&N’s with rain hats. With all of the spitting that my car does through the carbs I am concerned about melting the plastic.
Anyone have recent experience ??
Nice airbox. If you can find a spare snorkle, there's a vintage mod where you cut off some of the snorkle.
The 914-6 snorkle points the opposite way of a 911
It's really crazy how close that 911 engine really is.....It looks like a little monster hiding in there....
I'm going to attempt to re-seal my rear window and re-do my sail panel trims. My question is this: Do I apply the butyl to the window, or the frame?
I think it is the frame the way Ruffino does my windshields.
Just checking........??
The frame but before you do that be sure that little clip is in place. It helps support the glass. Then tilt the top of the glass back towards you as you offer it up to the opening. Once the bottom of the glass is where you want it push the tilted glass to mate with the upper portion. Do you save that piece you cut out for the fan. I need to do some patching on Red.
I think it went into the circular file....
Wait, what clip?
What happen to Forrest, I miss his post ??
Run Forrest run booyaa
Forrest bailed out to Arizona.
I'm going to let Ruffino install the back glass. I attempted it, but in a black chassis it's hard to see what you're doing. I'd rather pay him the $45 to do it. Getting the Targa bar pad off of these cars is always an adventure, finding those elusive screws and not stripping them. Also, the DAPO had all kinds of shit jammed up between the window and the pad to get it to not rattle. It was time to suck it up, and take it all apart. I doubt that the rear glass has ever been out of this car in 45 years. It was basically hanging in the car by a thread.
In the meantime, I re-did the roll bar & sails with the excellent 914 Rubber German vinyl. (cheap plug)
It's bit tricky, but it came out nice.
I had an idea to do 911 style headliner material on the underside of my targa top. Today I bought some ivory/off white pin point vinyl and did the deed. for my first attempt at this, it turned out pretty good. I know what I would do differently next time; maybe line it with black hard cell foam(?)
Here is the stuff:
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Nice work...
No, the Perlon is long gone. I don't think it would work at all over Perlon. It does brighten up the interior.
Cool mod, and I always liked this stuff.
And, you say, it brightens up the interior.
It looks great! Did you just glue it to the top?
Charlie
Larmo - That looks very nice. Big improvement over the typical roof.
I go to my local smallish hardware store to get a new can of 3M 90 spray adhesive, and there is a can of this:
I couldn't believe it!
(Btw, I did glue it straight to the top. We'll see how long it lasts.)
beautiful sir Lawrence! Hope to see ur car this saturday!
I like it.....
Interesting mod, Lawrence, I like it. I painted the interior of my tan summer top with silver paint
These are real euro signals lit up. I think I'd like to use them as daytime running lights and be able to control them on their own, with a dedicated switch.
That headliner looks great. I'll probably steal that idea....
The headliner looks super good !! Very nice !!
Cool headliner, I'm sure it really brightens up the interior and gives it a rest-of-Porsche model range look.
I was (probably still am) going to do ultra suede in grey.
I went up to Bob Ashlock's today to work on my gauges that weren't functioning, so much better to have them working now.
He has a really clean Tangerine '68 912 too. Lots of Porsche BS going back and forth.
Has Bob still got his pristine 911T ?he sent me a pic ,really sharp looking car .
He only has the 912 now. He really liked my 914 with the six in it.
Super cool guy.
doesn't the 914 look wide compared to the 912?
Does anybody have experience with 914 Restoration Design rocker covers? Do they fit well?
Everything I've ever gotten from RD recently, and years ago has been very good.
If your going to order a set LMK. We can double up and split the shipping cost.
License plate lights seem pretty straight forward, why will mine only work when I squeeze them tight to the bumper pad? Something is wrong, I get that, but they don't ground only when they are screwed in, do they? They each have power wires and ground wires. Weirdness.
I mean, shouldn't they just work when not screwed into the bumper?
They should, but... Sounds like the ground wire has come adrift somewhere. Unplug one and check the resistance to the battery ground.
--DD
Backdating a '73.........running an early sharp corner rear bumper I picked last weekend. I got a really nice front too, both came with pretty good top rubbers.
Never thought a black 914 could look good....but yours looks great!
Nice bumper but those tailpipes stick out like pee shooters. Want to borrow a pipe cutter?
The mark to the right of the license plate is a reflection. I found these locally by chance.
The front one is the one with the squarish holes not stamped out. They look like they came from the factory that way.
No dash lights all of a sudden. Where do I start looking? They are all out.
IIRC, fuse 7 or 8 is the dash lights. Also, see if the reostat spring on the back of your light switch is still intact.
Fuses look good.
It is fuse 7 just verified on my car. You didn't accidentally rotate the light switch to off did ya?
Come on, you know that the fuses "look" good even when they're popped. Check them for real.
--DD
You need to install a J-West fuse box in that beast....... Gregs top ten 10 mods under 100 dollars.
I fiddled with it, then got called in for dinner. I'm not even hungry when I want to work on my toy.
More on this tomorrow. I'll look closer at the fuses.
That's so weird, I looked closer at the fuses, lo and behold, #7 was popped. I traced it back to wonky wires in the license plate light wiring that was a bit brittle and was shorting out. Now the dash lights and both license plate lights work.
I'm glad I figured that out.
I had an issue on the '71 several years ago, the engine would intermittently cut out and it was driving me crazy. Ended up being a fuse on the relay board - broken right at the end where the metal transitions to the end cup form that inserts into one of the holder tangs.
Only found the problem by removing the fuse from the holder to clean the tangs ... looks are deceiving.
Mea culpa. I always seem to make electrical issues into something bigger (and scarier) in my empty head.
Practical and pragmatic investigation proved that the issue was cracked license plate wires to which I put new ends on cleanly stripped wire with new shrink tube.
You guys were right...........
I had my car up at Richard's shop in San Clemente. It's nice to get a real 911 expert to look your build over and tune the car. He re-jetted the carbs, re-torqued the heads and adjusted the valves.
It runs so much better, it was lean all around. He also caught a few loose bolts here and there, gave it the once over.
I just took a nice drive down the coast through Camp Pendleton....car is running right.
Some good Dallas Steering Wheels love came FedEx today, expensive, but WTH, it's Christmas.....
Excellent looking wheel!
They have done 7 wheels for me. Always very pleased.
It’s not cheap but it’s the part you look at and touch so much, it’s worth it.
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We went out by Camp Pendleton for a little father-son-Porsche bonding. My 26 year old drove the /6 for the first time, he didn't want to drive it back to Dad's house....
(can't attach the video)
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IMG_5532.mov ( 3.66mb )
Number of downloads: 161
My clutch seems like it is chattering a bit lately. Is this a symptom of a throw-out bearing going out? Warped flywheel? Clutch going? Everything seems like it is adjusted correctly, all gears and trans working fine. Clutch tube? Something loose? I need ideas on diagnosis before I pull the transmission to take a look. Everything in there is new; 228mm FW, PP, & matching clutch. Irritating, only about 2500 miles on this set up.
I mostly have issues in low RPMs, then it seems to go away at full scream.
Not looking forward to pulling it, but I know something isn't right.
My Vanagon started exhibiting the same thing no too long ago ... when taking off from a dead stop, but only intermittently.
The motor is currently out (being built up to a 2.1L) so I'll take a look at the clutch components and ask my builder (Randy at Automeister) what he thinks was causing it.
When he pulled the trans to replace a leaking RMS in it back in 2014, all the clutch components looked fairly new. Only put a couple thousand miles since then
Glazing, oil on the assembly, broken clutch tube. You can look in the tunnel to see of the clutch tube is moving with pedal compression. I am restoring a 914 right now that the tube was broken away in several spots. Most VWs I have worked on have the same problem. I add extra bracing when I do the repair. Good luck.
Clutch tube would effect cable moment and movement. Do some hard starts a few times and let the clutch out slowly so it kinda slips. If there is oil on the disc it will burn off and get better. That won't stop the oil from getting on the disc but it will help you rule that out if'n that's what's happening.
Do the rubber/fuzzy track seals just slip in from the top? I think you take the plastic cap/top thing off, then slide 'em in?
I'm talking about the front ones of the roll up window, on the wind wing post.....
Fuzzy strips go in the aluminum channel before the channel is installed, there's holes in the strips that should line up with the mounting holes. Those are a pain
I'm looking at this closer window, my track has the plastic rollers. I hate the rattle when I close the door.
I don't think this rubber is right for my car. And, I ordered two rubbers, I guess they come as a set, I received four.
I have an early '73, I thought this would be considered a "late car?" Do I need new rollers?
Yours isn't early style so your good on the rollers. The aluminum track that the fuzzy attaches to has 3-4ea small #3 or #4 Phillips head countersunk screws. They're almost always frozen and you need a screwdriver with a small tip. I've drilled them out but that's a PITA too. I use a 10" long #40 bit and flex the bit to line up and drill out. Once you finally get that little bastard off your mostly done. You still need to anchor the aluminum strip which has the new fuzzy strip and sometimes you need to relocate where the screws go because the old spot is trashed after you get it apart. Many steps. I've got this coming up on the '70 in the next few weeks.
Porsche "hockey puck" set up.
What is the trick to a rattling driver's side window? It rattled when rolled down anywhere past full closed, so I've been working on fixing it.
My car is an early '73, early cable style window mechanism:
1) I put a new (used) lower corner block in the rear (it was missing) and greased the track a bit
2) New rollers (914 Rubber kit) in the front track and cleaned it
3) New top of the door felts/fuzzies (914 Rubber)
4) New rear plastic guide/end top block (914 Rubber)
The whole thing is better than it was, but still rattles a bit too much for my taste.
Am I missing something? Grease in the front track?
Help?
Post a side view pic of your window fully down sitting in the drivers seat. I want to see the top of the window in relation to the wiper or squeegee. Take another from the top looking straight down. You didn't wear that damned Speedo anywhere near that car did you? That could have warped your entire 914.
EDIT: Is #3 the fuzzy strips?
How are the little rollers that ride up and down in the front post? Did you replace the press on fuzzy strip that goes on the inner top door lip?
New roller kit and new fuzzies
Beautimous!
Nice
April fools deja vu.....
That's a nice Dub! I'm with Oscar, hard to believe after that last stunt you pulled in April but I do see the 914 in the garage still, so I think it is for real.
What a cool pairing.
What I am trying to figure out is how your 914 has not yet been COTM. Just has "the look," which isn't always easy to do with narrow body cars.
Keep on keepin' on.
Thanks, Pete.
No, no trick. I'd been looking for a while for an old bug and this one was family owned for many, many years in San Diego. I took the train down on Friday to drive it back. It's a two owner car, I'm the third owner. The guy I bought it from is 86 years old and suffering from Alzheimer's. He was so happy for me, but I don't think he really knew what was going on. Great family to deal with, and I bought it at a very fair price too. It's quite complete, some things need to be addressed as far as upholstery, but nothing bad.
Funny, when I was getting ready to sign the paperwork and get going with it, they kept loading it up with old parts. Mostly brake drums and other heavy stuff in boxes. I haven't gone through it all, but it was a LONG drive home up the coast.
I wanted to toss brake drums out on the side of the freeway to lighten the load. I goes about 65 top speed. 36 horsepower isn't quick.
Okay..upon further review I can't see any evidence of photoshopping.
Congrats..what a perfect stable mate.
Hey let's put my set of AA flares on it.......that way you can leave the teener alone.
Decades apart and a perfect pair from Germany ...congrats !
Wow, what a beauty! You could build your old 4 and drop it in... 100hp would be better for safety, cruising, your patience, etc. You'd never need to push it and just enjoy the ride - of course keep the original engine. But an amazing find - congrats!
My girl friend and I did one of these up years ago,the motor had been fully recond with all new parts by the aircraft engineer we bought it off,the gearbox was really sick so we adapted a later box,the old girl drove really well after we did the brakes up.
Great score enjoy .
What's next; an Isso Moped?
The tires were out of date and cracked, so I put a new set of Firestone bias ply on today.
Even though I'm not a bug fan (hated being shoved in the back of them on hot days), Just opening your garage door and seeing the two cars, side by side, must make you very happy. Congrats.
Even I am hesitant to call at this point. However, I expect to see it first hand at Suspension Swap Saturday before offering heartfelt congratulations!
Will 911 3 1/2" spacing aluminum (908 style) calipers fit under 6 x 15 deep sixes?
I think they will, but I'm asking for another opinion.....
#1 908 style ? 911s had aluminum calipers ..76 turbo back,,so yes they. will fit......#2 what year do you have??
take pic ask pmb
Yes, they will fit. Way back when in the early 1980’s, my sister and her husband at the time had a 73 914 2 liter autocross car that had 911S front suspension with big aluminum calipers and 15 X 6 deep six alloys. I have both the suspension, brakes and those wheels off that car. My sister flipped it at Lime Rock and wrote the car off.
Charlie
If you are talking about 911S calipers, yep, they should fit just fine. If you're talking about 908 calipers, that's a question for Dave Conklin and/or Eric Shea (there are others, I am sure).
As for the alloy PMB calipers, I can confirm they sit behind deep sixes very nicely, with or without spacers.
Your 914 is looking great....and I find that garage shot next to the Beetle, also in black, mesmerizing.
908 calipers fit and function the same as 911S. Our set of 908 calipers have thick pads and quick change hardware but except for some minor differences that I understand was to fit 13” wheels on the 908 hill climb cars, they look just like 911S calipers.
They aren't 908 calipers and they got bought out from under me.
I'm looking to lower unsprung weight.
I'm still thinking of doing the complete 911/914-6 steering column switcheroo. And left side switch.
Should I do an early dash too? I have the clamshell now too.
When you say “early dash” do you mean steel sub dash, top and bottom dash pad and larger glove box? Re-route the side vents. How far do you want to go?
Eric’s GT made it on Leno’s garage with a column mounted ignition.
5 holes no rewire,914-4 ign switch...just sayin..REDRUM
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I'm ready to slap them onto the car, but I think the hard lines won't line up.
The A calipers look like the lines enter from the top, these enter from the back.
I assume I'll need to get banjos.....?
Little help here from the Gurus?
Damn those look purdy Larmo. Hope you get it figured out?
you had 2 pairs ?
Yes, I sold the other pair. These were re-done by PMB. Pagid pads.
Do I need banjos?
Yes you need banjos.
and the bolt
Yup, I guess I didn't realize I need two bolts, two banjos, and four crush washers.
Dang it, now to source them. I suppose Eric has them.
yes those calipers are beautiful! just use it for garage display.
Can someone school me as to what I need to mount these?
Banjos? Yes?
Most pictures I see online show lines directly into the calipers.
I'll call Eric tomorrow, but don't leave a guy in suspense if you know the answer.
Eric is bringing my parts to WCR.
Tough room here.
maybe someone should have asked questions or someone should have provided intell...
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