So, I was updating my website and came up with a name for my car... though it is really more sarcastic than I would have wished for.
Project MBT-8 914 stands for (in military voice) Main Battle Tank 8 nine one four - or resembling the fact it is a V8 914 that is quickly becoming an M1 Abrams. It will be interesting to see what this puppy weighs when I am all said and done - I expect that the 2305lbs it went in at has been on a steady diet of burritos. I put a lot of cage in it for safety, so I am okay with that, but now that I am adding weight with a dry sump tank (not the tank, but the extra oil weight and hoses), a wing that feels pretty heavy, and door panels, etc (every little thing adds up of course) I am going to have to go to fiberglass decklids and lexan windshields to get back near that weight.
Let's see, how can I lie to myself... oh yeah, hey it will be more stable. Yeah, that's the ticket.
But, if you are going to war, bring a tank right? Lame metaphor for racing of course, but... well... whatever.
AJ made a bunch of progress again, from the rear iso it is starting to look like a 914 again
YEAH, we can preview pics finally!! And do multiples in one post!! Nice job to the admins!!
here you can see the upper pad set in place - notice the cut to get it in. Once it is screwed down, the seam will be noticeable but not bad.
the front will need rework to fit, but tacked into place for now until the front fiberglass is put on this week.
Also added in some midpoint mounts to the adapter plate for additional support - that 930 transaxle mounting setup is scary to me so this should take some of the load off of that area.
BTW, if you saw this link for the first time, here is the original link from the start
http://www.914world.com/bbs2/index.php?showtopic=46192&hl=byndbad914
got messed up a little by the "great virus of 06" fiasco, so I started another here.
Looking great
Please do keep updating with newer pics...I'm in the process of doing something similar and your pics are very helpful.
nuts!
not just nuts, deeez nutz!
sorry, couldn't help myself.
1.8t - are you building a tube car as well? If so, you can mimic my "floor" if you are worried about side impact stability, but if you worry about weight, the average sane car builder will use way less tubing and you will probably be fine. I am "ascared" of getting hurt, so that is why the cockpit area is so gnarly. I have what is known as the Anderson Luck Factor...
Of course, hopefully I don't "call it" here, but watch me go off the track and have something come in the window and hit me in the throat anyway. The car will be in perfect shape without a scratch. That would be what is known amongst my friends as the "Anderson Luck Factor" - the low probably of the craziest/worst thing happening is multiplied by 10 if I am involved.
Yeah, they think that is funny...
WOW!!!!!!!!
I think I am having tube envy!!!!
GREAT work
pokey - I think I am having avatar envy!
1.8t - a couple suggestions to help minimize the tubing but stay rigid...
I have the outer perimeter (the "square" that frames out the interior area) at 2" diameter - 1-3/4" would be fine for most folks. The lower forward tubes, the rear tubes that mount the engine, and the tubes that tie the front to rear are 1-3/4" - I would stick with that. The reinforcement in the interior is a mix of 1-1/2" and 1-1/4" - you could make the "diamond" under the seats and other "tie-in" tubing out of 1-1/2" and leave out a lot of the cross tubing (the stuff running parallel to the windshields that I added for side impact stability).
that said, if you use chromoly like I did (DOM will be 30% heavier), my whole tube frame section is probably only 300-400lbs. I haven't done a weight analysis in a while, but the lower "frame area" front to rear with no hoop or NASCAR bars was about 175lbs, so if that doubled it would only be 350lbs, and I don't think I added twice as much tubing yet. DOM would only add roughly 115lbs to the whole car in that case.
If you stay with a 4cyl and 901 trans, you will be lighter than me by a couple hundred pounds as well. So I am guessing I will be around 2400lbs, maybe higher as I add more stuff to it (trans coolers, trans pump, oil coolers, wing, fire suppression system, so forth), so you should stay within 2400lbs.
Roger Sheridan has a really light 914 tube car - I have a ton of pix of that car.
a thread from the bird board http://forums.pelicanparts.com/showthread.php?s=&threadid=253609
He had mostly 1-3/4" and 1-1/2" bar, with 1" stuff in less structural areas, firewalls weren't welded in place (mine will be = more rigidity but more weight). He has a 3" diameter tube that runs across the rear of the car at the lower firewall area and built off of that - his designer found it necessary to have that huge tube at that point to help react the rear loads IIRC. His whole car with a -6 and 901 trans was just over 1800lbs. He recently went to a 915 so guesses it is about 1850lbs now. Carbon fiber seat, etc. helps of course.
Thanks for the suggestions, I will be picking up some 2x2"'s for the floor area like you suggested. I'm using DOM tubing so I guess mine will be a little heavier. Currently I've got 100ft of 1.5" DOM, I'll also pick up some 1" .120 to use for reinforcements.
My plan is to leave the exterior of the car alone and gut everything else, including front rear firewall as you did....only keeping the longs. I don't plan to take the fenders/quarters apart...just leave the body whole with reinforments and build around (on inside) of that.
After being inspired by your thread (really ) I went into the garage and did some chopping and bending. I managed to make the main hoop/roll bar. I'm planning on making the cage off of the longs first and then chopping and doing the floor and building up as on yours.
Anyways, I don't mean to hijak your thread...I'll start another one for my project in case someone would like to see it...thanks again for your suggestions.
I'm planning on doing something very similar to what you recommended. However, I'm building the cage into the longs and also tying it into the floor and rest of the chassis. Basically, the longs and body will be going for a ride with the chassis and won't really be responsible for any kind of load, it'll be just hanging on as you said.
As for my project:
Using a Audi S4 (2.7tt, but single larger turbo) engine + 6spd trans. HP goals is about 550ish. Uneven lenght A-arms with QA1 or Koni coilovers with Willwood 4 piston calipers/brakes front and rear, riding on custom spindles using porsche hubs and bearings. I'll be modding some trailing arms to make the spindles (at least thats the plan for now).
And as far as G-machines...I love em. Check out Lateral-g.net if you havn't already...I got my motivated to build the 914 this style from checking out that stuff. My next car will be a 69' camaro (which will be my daily driver)...after I finish the 914.
-Sonu
AJ continues to cruise along on the car... here are some pix from Saturday. More will be on my website when I update it -probably tomorrow.
Starting to look like its old self again
Here is the front trunk area - radiator is tucked in nice and tight to the fiberglass, but a little too tight. AJ needs to drop the nose another 3/8" roughly to get the fiberglass back to original position - notice the broken lip area - he is brutal with my fiberglass!
Here is a tray I made for the rear to hold the ignition and trans pump. There will be a couple bars ran from the mid-mounts to rear mounts for this tray to ride on. Then when I want to remove the engine and trans, that can come right along with it (notice the flanges have been added so engine/trans can R&R from above)
This shows the rough placement of the seat - even though the firewall will be much further forward than before, you can see that the seat is roughly where I would have had it anyway. By rough placement I mean there are no brackets welded in place yet... I will be using the stock rails and mounting scheme to have adjustability to get it just perfect. My right rotator in my shoulder was blown out a few years back so it gets "twitchy" after a bit of use, so I have to move the seat around every once in awhile to change my position to the wheel.
Hey Paul - I know what you mean. I too am jonesing to see what the wing is going to look like on the car, and I pestered AJ again Saturday asking when we could work on it He needs to finish up some more stuff in the rear before we start welding in mounting plates for the wing, so maybe a week or two more
Alright, after a 5-week fuch up dealing with machinists, I finally have the car moving along again. Long story short, I had designed some custom wheel adapters for the new racing wheels, which should take one day to make. THREE WEEKS into the ordeal, I finally told the first shop to pound sand after not starting them (they told me 2 days btw when I gave them the dimensions). Then the next shop took a week to do them WRONG (even with a fully dimensioned ProE drawing!!!!), then after I taught them how to read a print, made them close but not quite right again the next week. Close enough to work though, so the car sat 5 weeks waiting for a 1-day project. I shoulda just bought a rotary table and done them myself at this point...
So, anyway, AJ is finally able to get back on it and start doing the suspension. After the suspension is all in place, we can install the firewalls, mount seats, wire, plumb and all that good stuff. Hopefully that is all "downhill" and rolls along, but the car won't be done to bring up to the WCC, which I REALLY wanted to be able to do. I was on schedule 5 weeks ago
Front suspension - forward link is really a 935 link from Kanna Motorsports - AJ is making a lower A-arm for strength v. one forward link and one lateral link.
Iso shot with the wing and new spill plates (the other ones I fabbed looked lame once the wing was installed)
From the rear
Details of the wing mounting for those that have wondered how I was going to do it - I more or less copied the idea from Roger Sheridan, except how he designed his lower mounting to the car. The aluminum uprights had flat sections inside that matched .75x1.5" tubing perfectly (I think Roger used the chromoly steel which doesn't have that feature and was why I chose aluminum instead).
The adjusting hardware on the uprights is all purchased from McMaster Carr and is simply a 6" adjuster with rod ends. The tabs will be welded into place later.
Lower mount has two sets of holes - lower pair puts the wing about roof high, then I have an inch higher set in case I need cleaner air. Starts looking a bit lame if the wing gets really high though... the angle is 25 degrees - I would like more "visually" but I was afraid of the moment loads at the weld with more and more angle.
At the top, I have aluminum plate cut to fit the upper wing mount welded to thicker plate cut to match the .75"x1.5" inside dim of the tubing.
There are more shots on my website, but beware, geocities sucks and wants to shut it down apparently if a bunch of people access it but feel more than welcome to click away...
Ahhh, you know that this is just what I have been waiting for.
Why did you not put the wing uprights closer together like RS car?
Can you post the part number of the uprights again?
Great progress.
That’s what I am talking about. Thanks for the being so up front with information. Hope you don’t mind but thanks to you I have a real good idea how to duplicate a similar set up for my self. Hope you don’t mind if I copy you. Your ideas are first rate.
My question is:
What are you going to do in the front to balance the car? That wing has a 3degree angle of attack @ zero setting on the uprights!!! You are going to need a BIG splittler for the front..LOL
I have always admired the tube work of a offroad guy. He could have used a lot less in the construction of the car. Every single cage/car build I have seen from the offroad guy's is WAY overkill. You make references to Roger's car.. Roger's car has 1/4 of the tubes in it compared to yours. You will have NO issues with being able to jump it off of 30ft cliffs!!
Dont take the above as negative. It is just an observation. I'm happy you have progress on a project
B
he has the power to over come the extra weight
mo' updating after the weekend. I went down Friday to check up on things. Normally I would work on it on Saturday, but went out to Willow for the POC races instead (need to get my priorities straight, right?!) It was good to go out there as I have a whole bunch more ideas of things to do and there was a huge turnout of cars.
I saw the turbo 996 car that clicked off a 1:18 a month or two ago out there, and that was something to see. I gather he wasn't that much quicker through the corners from what I could see, but through the T7-T8 sweeper and the straight he would just mow down cars like they were standing still! I only took pics of the rear suspension as my camera ran out of room before getting an overall shot of it.
Anyway, back to MBT. AJ is finishing up the front suspension by building the upper strut mounts as of Friday
and started making the skin for the underside of the car
from inside
he skinned out the dash and some other areas too
What gauge sheet are you using for the fllorpan/underside?
Little Tidbit about the Turbo cars you were watching.. they rarely finish the race. Something *always* breaks for some odd reason.
It is fun watching them come to a stop for the corners
HUmm. I'm wondering if you should have went with Rogers "wide" version. The biggest tires I could get under the narrow body (with stock suspension) are 11's.
B
Brad, same for the HPH flares? I've got 10's on now, and see another inch of livable space.. more if I cut the reinforcement.. (but I wont do that..)
more updates... he has started laying out the rear suspension. It is looking good so far, but still early phase. The uprights may prove to be a bit of a pain but doable - AJ is mocking up with the whole arm, then will cut it down to where it needs to be for all 5 links to work correctly. He already determined it was easier to work with the arm upside down
Sorry for the fuzzy pics, turns out my batteries were almost dead an my camera focus goes to crap when that happens...
Here is a jpeg from SusProg3D software's website. I didn't use the software (I used graph paper and compasses cuz I am a CSOB) but lifted this pic from their site to show AJ what I want.
And the progress
Note that the top link isn't declined - but it isn't at ride height, just resting on the jack. The end geom should have lowers parallel to ground and nominal ride height with a decline in the top link to give about 1deg of camber gain on 2" of bump. The shock will mount in the stock location again.
And then we had a seriously heated debate about his firewall. He thinks it is nice and simple and works well. I hated how it looks and how intrusive it was. He was pretty on fire after that conversation, but everything is smoothed over after the weekend and I gave him some sketches of what I would like to see and he will make it happen.
Here is what he had - what do you guys think? I am a really picking bastard, so maybe I am just taking it too far, but I just didn't like how "big" it looked. My sketch follows the back of the cage inboard to the engine mounting tubes, then has a "doghouse" that is removeable at the center (think like a van but at the rear, or a Pantera for those that know what those are like).
And then a shot of the wheel adapters I had made FYI. Adapts 911 130mm pattern to 5-on-5 race wheel pattern.
too lazy again this week to get a set of batteries, so camera is still a little fuzzy...
AJ fixed the firewall to a sketch I provided... IMO look about 1000% better
Another shot - you can kinda see the pieces up by the window that I bent up for them to install. The square area gives plenty of clearance to the water neck and throttle linkage, while the bent pieces attached on each side follow the stock pillar pads almost perfectly to give it a "custom, but factory fit" look. I think it was worth the extra effort to make it match the car's lines. He had just a 90deg bend like the center all the way out just sort of "running into" the pads and thought it was lame to try to work to an interior pad... some guys just don't get what I am trying to do.
Oil tank is mounted more or less
Seats will be mounted next while the suspension gets finished up (hopefully) and a few more items to mount (shifter, cooling system, fluid coolers, and such). So a couple more weeks I should be able to trailer this home to start a custom wiring harness, run all the brake and fuel lines and plumb the dry sump system. I am hopeful I am only a month away from getting this thing started again. It is a long shot, but if AJ can wrap up in a couple of weeks, I may take a week off of work (I need the break) and just hammer away at this thing.
lookin good!
Excellent progress. It looks like your almost finished. I don’t what I am going to do when you’re all done and your updates end?????? Maybe watch more T.V. Maybe I will start working on my ride. Now there’s a though. I have a question for you. In your previous picture of the oilcan, standing on end is what appears to be your rear stub axel. Can you provide details regarding that part? What car is it from? Part number? I know that you have the 930 CV's and I am wondering what parts you used to connected the 930 CV's through the stock 914-swing arm with no adaptors.
Very cool!
You definately were right about the firewall!
TIm you need to watch your toe change on the rear suspension. With the link going towards the firewall you will see an unusually high amount of toe change in bump droop and roll. You have compounded the movement of the wheel by adding that link.
I looked at doing something similar on my car in the early stages because it is easiy to package. You will also see a jerky rate of camber gain with such a short upper arm. It would be better if you could mount it somewhere over or near the tranny.
I know you are concerned with safety, but using .090+ for the floor pans is insane. Look at the thickness of the factory sheetmetal. I would go a little thinner as you are just using it to keep the dirt out. The tubing is providing the real protection.
Dang that is too cool!!! I do have to ask how much will that thing weigh once its finnished? Theres a whole lotta steel there! I think you should see if Porsche wants to take a run at NASCAR!
Unfortunately my car is staring forlornely at me, watching me work on everyone else car or project. Gotta make some bank to play with my own projects. Hopefully I will get to do something on it next month.
I want to get back on the chassis and engine adapter.
updated shots of the car after this last weekend. First, the rear suspension is all tacked into place and looking good. I can grab the hub off the jackstand and move it up 4" before any visible toe change (at which point I have ripped the frame off the car to do that in reality with only 3-3.5" ground clearance) and camber gain looks slight. Of course once everything is all done and I am corner-balanced, set at height and running thru the alignment steps will I know exactly what I have. Looks really good tho'
rear close-up roughly near ride-height (jackstands aren't exactly precision for photos )
a more overall shot
front splitter I have been working on. I will final mount it when it is on the ground and the body panels all lined up and such. You can see the coolant reservoir added as well.
with relief cut for the tires on both sides
And the oil tank mounting
and a shot to show the firewall better (new batteries in the camera finally) and the shifter is mounted.
shifter is hard to see, but maybe you get the idea. It is up about 4" from the floor for better accessibility while racing.
sick man... totally over the top super cool sickness goin on....
I agree with aaron!!
Im lovin it!
"byndbad914"
You know I love the hole car but especially the scale of the material, I like the big tubes, heim joints / everything is built up to be over kill. It might be heaver than some but I like it that way....
Wow, very impressive car, that is soooo much work. But,..... it aint a 914.
It has 914 doors, a 914 roof, windshield, and dash but that is about it.
You should name it after yourself. It's more your car that a Porsche
Great update. This is what a 914 was meant to be. Living up to its full potential. My .02 worth. Love the suspension.
thanks for all the comments guys. Sammy - I like to think of this car as a 914 the same way a NASCAR Nextel Cup car is a "stock" car. I need to get me a new Ford Fusion with the 358 cube V8 option so I can add heads and a cam to and go racin'
I have a short-track 353cube V8 and apparently I might be in the NASCAR weight classes anyway Anybody see the Excellence spoof on the Porsche NASCAR? I may have beat them to the punchline!
That is the best use of a 914 control arm I have ever seen..LOL
Cant wait to see you drive it.
B
not much happened last week unfortunately But, I had some requests for clearer front suspension shots, so here are a couple.
The plated arm (running fore in the A) is from Kanna Motorsports, as well as the "ball joint" machined replacement to work with the spherical joints. From their 935 front suspension stuff - they were cool about selling piece parts since I don't have a 911 setup I am trying to bolt into.
and a shot of the upper mounting. This will be changing a fair amount as they didn't leave room for the fuel cell Gotta have that... so the mount will be lowering 1" meaning I have to take the struts to Bilstein and they "quoted" (over the phone - hopefully it won't change when the time comes) $125-150 each to cut them down a couple inches so I can get some travel back out of them. The camber plates were custom-made by Kanna also to match the 18mm strut diameter. They used a 3/4" spherical bearing and machined a spacer to 18mm that slips into it (thin but works).
Sorry, not detailed shots of the machined ball joint replacement or shim at the top. Gonna have to wait on that until I tear it apart again
slow moving the past 2 weeks as AJ had a race in Vegas that kept him busy on his own truck. Now he is back on the car and welding has began. The center is mostly done and the rear is done. He is going to button up the front next week. Most of the welds are absolutely amazing. A couple you can tell were near the end of the day when fatigue was setting in
cloudy closeup but you can more or less tell how even the beads are on this car
And the firewall area
some more to come next...
rear area closeup
front still needs welding and the strut mounts lowered/modified to fit the fuel cell, but here is an iso from the front
and all the stuff I get to put back on when the welding is all done and the suspension is bolted into place. Hopefully by end of next week I can start that process!
Tim,
That's fantastic work!
I can forward pics from Elmer's 914 V8 w/NASCAR SB2 motor if you'd like. He's finally got it reliable enough to finish races at TH.
Just got off the phone with AJ - looks like I will be taking Friday off to have Friday and Sat to start reassembly of the car at his shop (enough to get it all back on the trailer)!! After I get some of it back together he has some odds and ends to mount, but I may be able to get the thing back next week and start the fun of plumbing it and wiring it
Just happy at this point - it has been a long time coming so I hope I really get it back next week and then I can lay into it. Probably take some PTO I have been saving and just spend a week or two straight cranking at it.
busting some tail the last couple weekends - here is where I am at (almost ready to take it out of AJ's!!)
and a fuzzy shot of the rear
s'more
stock dash all fitted in and steering column welded exactly where I want it to be - feels good and I can actually see the whole tach now (imagine that in a 914!!)
the rear without engine and cradle
and...
fitting 10lbs of sh!t in a 5lb bag - front trunk (I know the cell is high, but where else could I have but it? Nowhere, just too damn big but need 17gals just to make a decent session without running out!) The car will just plow a little more as the front gets "stiffer" (car lightens up with fuel loss on the nose).
engine and cradle
had to hack the sheot out of the upper perches - a little camber adj left, but basically all of my adjustments will be done with the bottom links When I win the lottery, I can buy a $2200 custom cell and redo the perches and such
I can't believe that all the panel fit back on and it look like a 914 again...awesome work.
-Britain
Very good work and all them tubes are awsome. This thing can be jack up and Bajaed if ya wanted, no pun intended. The diaphragm bracing on the floor is excessive but solid as hell. You can extend your suspension arms and you can jack this thing up like a Chenoweth! It will sit well on the track with the weight but I don't think you have any HP restrictions for that space frame.
Tim. you are nuts. and i respect that LOL
whatcha gonna use for the rest of the floor?
any reasons you didnt go center seat driver car?
AA
Cool...
This so seroiusly car porn...Sweet ass work. I think if you mounted the fuel cell on the roof it would still be deadly fast.
Gotta love it
+Karma
Later
Is this thing still going to be tagged for the street? I would love to see it at a get together in the future.
Hot damn that's looking badass
Question though... It looks like you had the chassis built around the engine and trans. Like, wrapped around. How do you do an engine and trans drop if it's all caged in there like that?
Pictures wouldn't load wierd...
It's a porsche, it's supposed to drop out the bottom
So I just responed to an email from a fellow non-clubber, and I kinda get similar questions a lot, so thought I would put my response here for others to see. Well, I answered his questions specifically and this was the last one that generally I hear
I love this thread.
I already looked at the C4 stuff and it won't work at all. There is no way to compensate for axle travel. They use a drive shaft. Now I have already pulled the wheels off my dad's bradn new ZO6 to measure and analyze the C6 stuff. There is potential there. The new stuff uses a CV joint on both ends.
The nice thing with the vette is the availability of a hub and bearing setup. This will allow you to construct a faily simple upright around it. Same thing goes for the rears. The bolt pattern is pretty common so big wheels are easy to come by
Looking good Tim, maybe i can get back on mine one day. If I could get a space on customer work.
Here are some update shots I took over the weekend. As of last night, the car was on the ground and I am picking it up this afternoon!! Will have "final shots" of the chassis build probably tomorrow. In the meantime....
Bummed, but ended up running the cooling lines inside. Will have to ceramic coat them down the road to reduce the temps. I will also move the water pump to the passenger side too and get rid of the cross-over. For now, this is the band-aid for lack of planning
The front area with the fuel pump, filter, fill tank and overflow all mounted. Notice the center mounted battery too.
water pump (Meziere WP337 for those that will ask ) and monster HP6 oil filter.
rear shot with the coolers all mounted (one for oil, one for trans)
the rear "upright" finalized.
the trans pump mounted
and for the shift linkage - I thought having a nice bearing in there would be bitchin, but turns out the bearing has a lot of play so it makes shifting feel a little sloppy. I will either machine a whole new bracket, or just press-in a plug, drill a 5/16" hole exact, and use a stud for the pivot to remove that play... but notice the adjustable slot for ratio and so forth.
and the cross cable setup for the side to side selection. Again, adjustable by shimming the heim up or down.
This is a wicked transformation, can't wait to see it on the ground!
more progress! nicely done man
Beauty to my eyes. I am drunk with envy.
Eyegasm's! I have been following your build and I have seen some very cleaver
answers to some difficult questions. It's going to be EVIL, WICKED, MEAN &
NASTY, I like it. With all that steel under even extreme conditions you should be
safe. Nice job.
Yeah my old man picked it up in Feb and it only has 1300 or 1800 miles. I think it has probably seen redline once maybe.
Car looks good. Time for some paint.
thanks to all for the kind words and votes of confidence! Here are some final shots. As for paint, paint don' help it go faster, so unnecessary Actually, I want to get it running, sort it out a bit, then believe it or not, tear it completely back down again.
Future plans over the next 6mo-1yr:
Get running
Race around Willow and sort the suspension, make sure everything is all where I want it, fix/weld whatever and get a "final" version sorted.
Tear down to ground again
Acid dip what is left
Send to heat treat (this will remove the stresses in the welds - very important on chromoly - and burn out the remaining acid)
Powdercoat the chassis
Paint the car
Maiden voyage - chip the shit outta the paint/powdercoat on the road course
Left these images a little big for clarity... here we go:
took this shot to show there will be no shortage of camber adjustment in the rear (car just "slapped" together here, no susp alignment at all). Then noticed a cool effect - look how low the car is v. the truck in the rear. That truck is lifted a fair amount, but gives you all a relative idea.
A rear shot - I am standing next to the red truck (I am 5'9"), so you see where the rear fender is in relation to me, and notice I am shooting DOWN at the car The car will actually be another 1" to 1-1/2" lower too - I left a little high to get it on the trailer...
Rear bumper will go on (at home at the time of these pix) and I will have to chop the rear valence for the exhaust, but will have a complete rear down the road.
Notice I chopped the spills way down - this is very form over function! The bigger spills woulda been better, but looked like IMO and I hated the wing on the car. Chopped them way down and it really cleaned the look up. So, proof I care more about looks than hitting 160mph I guess. All the true racers are thinking right about now
couple more shots before it went on the trailer to come home last night
wow! congrats on all the hard work and reward.
apparently I am not too far off of cramming C5 stuff in a little car - a fellow member sent me this link, thought I would share with all. Shows stock stuff on the front and simple custom tubes on the rear as I suggested... whooda thunk I am not the only crazy bastard out there I don't like that he used square tube to build the front (torsional stability sucks) and shoulda used round tube like the rest of the car IMO, but he has the right idea overall!
http://www.germanlook.com/Forums/showthread.php?t=6197&page=6
scroll down for his pix.
Well let me be the first to thank you for taking us all along on this very cool journey. Best of luck with the rest of the build and don’t forget we would be glad to look at any pictures of your progress, no matter how small.
How much does this weigh?
I bet you can't wait to fire it up for the first time and cruise around the block.
"oh shit! . honey call the kids inside!" LOL
borrowed AJ's scales over the weekend and here is what I have so far... the car without any fluids, but everything I could find in the garage to throw on top of it was 2500lbs. I said I would be happy with 2600lbs, and I need to stick to it. Once I add oil, coolant and 1/2 tank of fuel, she will vault the 2600lb mark for sure, but that is okay.
Corner weights aren't real as the car ride height wasn't set, crap laying in and on the car where ever it would rest and so forth - I just wanted the overall number.
For the future I am going to get fiberglass lids front and rear anyway, copy Felix's HID-style headlight setup that mounts in the turn signal buckets to save weight, and I have the original 72 doors off the car that I will gut completely for the track. I can trim away 200lbs I think with time and effort.
Took me the whole rest of the afternoon messing with it to get the ride height set level and correct to the suspension geometry - here is a final "level" look. Down the road cross-weighting will affect it of course, but level and low is this (excuse the blurry image, the batteries had been flashing "dead" the whole weekend and this was the last shot I got out of 'em)
rattle can it one color (flat black) for a nice semi completed effect
2600 lbs is not too bad....I was expecting Nascar figures of 3500+
AWESOME car, thread, progress!
My 0.02 = if you're gonna dip the car in a year and do final paint then, you can do whatever for paint now. The only problem I see is that if you leave the car in sun with cheap @$$ black paint from a spray can, it might all flake off at 140+ mph.
Also, rear valence? I see tons of photos of track 914s that are actually gutted in the rear. Perhaps you have an aero plan in mind, to seal up the bottom flush with the rear valence. Otherwise, a rear valence might just be a big drag parachute. Covering the bottom rear should be OK for a water cooled car, I don't think blocking some air flow would cause much trouble. At 160 mph the air wont have time to do anything but the path of least resistance. Keep the photos coming!
hey all - 'bout time for an update. Progress has been slow the last couple weeks as I had to prepare and fly out to Denver area for a job interview last week. Got my fingers crossed for that one!
Anyway, I had the wiring more or less done before that all came about, but finalized a few things tonight. All that is left is to get a new battery-to-kill-switch cable made (mine old one is about 2ft too short now) and wire the positive to the ignition box behind the drivers seat (it is all wired minus that input).
Not too often you see a tube chassis car with 525HP V8 and a wing and - WTF - wipers! They work tho' I dont have blades for the arms right now Got some fun shots with the lights on - ever seen those pictures in the mall of old street scenes and the cars have lights that light up?
The rear lights complete with reverse lights on
I like the red dash lights with the carbon fiber gauges - kinda poser but I think it looks really cool and when the car is all satin black, the red should match really well
I did all I could to hide the wiring and burnt through over 150 zip ties (on my 4th package of 50) Will probably go back and redo the ones along the NASCAR bars to clean up as I found myself running a few extra wires I forgot about. I am really autistic about this stuff and damn near tick when I am running those wires trying to get everything nice and evenly spaced and straight and tight and.... ugh. Anyway, here is an idea of how I ran the wires trying to hide them from direct view (obviously I didn't run in the frame as I didn't want to drill holes anywhere in it - a chopper motorcycle is different)
outside which view will be blocked by the door
and from the passenger side - can't see it looking through the windows
The rear area, I pulled hot from the starter pole (direct to battery through the kill switch) and ran inline fuses for the rear fans/trans pump/distributor. I chose not to tax the fuse box too much and also those would be long runs from the front firewall back
I just realized I forgot to get a shot of the new fuse block from Painless - I will try to remember to do that.
Probably starting to notice that by now I just basically pieced the stock harness back together for now. The front loom is a bit short and kinda spans the width a bit funky for now, but I didn't want to waste time redoing that since SEMA is next week and I look forward to checking out Felix's headlight setup in the turn buckets. If that looks good 'nuf for me, all that wiring will get pitched and new, simpler wiring will be ran for those units
For the switched items I added (3 cooling fans/H2O pump/fuel pump/trans pump) I fused the hot and switched the ground. This makes it clean as only one wire goes into the box per item (the other side of the ground is internal to the mounting screws) instead of running one hot in from the fuse and then back out to the item
I understand the paint to use for the Blackout look is John Deere Blitz Black. Seems to be the paint of choice for the Rat Rod crowd. It's cheap too at $26.00/gallon.
Never used it myself but a friend of mine is preparing to use it on a Ratrod beetle he's building.
http://crankshaftcoalition.com/wiki/John_Deere_Blitz_Black_paint
Some info and examples.
Mike T
Been following your progress (mostly via the pix), awesome job!
Saw the discussion on using Corvette suspension, was wondering if you had any thoughts about Boxster guts being a suspension candidate?
Been daydreaming about doing a tube frame teener ever since my sheet metal wonder slid into a tirewall last summer, but figured I'd try to leverage all that high priced Porsche engineering talent by using entire late model front and rear suspension assemblies rather than trying to engineer my own (not enough time / confidence). Would also stick with Porsche engine / tranny since my local PCA wouldn't let me on the track without 'em.
The Boxster suspensions are delivered to the factory as bolt-in assemblies from subcontractors, so I'm thinking they should be relatively easy to design mounts for, and there should be plenty of twisted Boxster parts donors out there.
Any comments / opinions?
the boxster rears are mcPhersons, basically the same as the fronts
check the "boxster build" thread in the paddock, there's pics of the susp.
if you're going tubeframe, you could use the 993 or later rearsuspension
I see what he did now. That is all 993 FRONT suspension in the front of the car. Not Boxster. Boxster uses the same style strut mounts as the 993, but they use them in the rear. I looked closer and saw 993 lower control arms.
My bad..
B
just a little update for those who are following along - I fired the latest iteration yesterday. It is sooo weird how the dry sump makes the engine act so much better. Fired right up, warmed right up and idled within just a couple seconds of running and that NEVER happened before. The only change is the dry sump so maybe somehow that more efficient pump (I can prime it to 60psi for 2 minutes with my Dewalt electric drill, so that is definitely no drag) puts "less enough" load on the motor that it idles nice even cold.
Anyway, I am just happy it fired up and didn't leak all over the place. My Barry Grant fuel pump is leaking however, so I either need to tear into it and replace a seal or send it back.
Ordered a custom throttle cable this morning (my friends came over to hear it run and were laughing watching me sit on the NASCAR bar with my left hand turning the key and my right through the back window operating the carb). Then I need to get the seats all welded in and seat belt mounts, make a new doghouse for it now that all the wiring and so forth is ran, then align it, then tear up some track. I am shooting for an open track day at Willow Dec 22nd. I would like to make the 8th but doubt I can pull all of that off. Maybe. I am going to Florida for the PRI show 3rd week of Dec and accepting a job in Colorado so probably moving and starting by Jan 15th, so it is going to be an insane month!!!!!!!
some update pix...
I am a dork for sure and here is proof - but I thought it looked cool and was a good way to use the screen out of the engine lid that no longer fits I have 3 lids, so I will be using that screen elsewhere too like the front radiator opening and some gills I want to cut in the front fenders....
I put the screen in there to relieve any pressures that might build up while the car is running and also give all the heat a place to go... that bumper area is essentially a wall to the undercar airflow. On the street I will pull the license plate light wires back through and add the bumper and rear valence to be street legal (attaching the valence is why I kept the 1" strip on the bottom). Don't laugh too hard at my inability to cut a straight line Once it is all painted semi-flat black, you will hardly notice it
Overall shot of the engine compartment with the oil lines and water all plumbed
Andy - when I am rolling to Willow I will let you know.
more... the front of the engine and ignition box. Pass seat is waiting to be welded in.
mounted the reservoirs inside so I can see if I have fluid or not going into turn 1 at 160mph... good to know! If I accidentally cut a line or get a leak, that isn't something to find out the hard way at that speed. I need to weld the mount in place (zip-tied for now so I could bleed everything).
and the dash. The little black button is the horn now - then I can make a removable steering wheel setup much easier.
My latest iteration of the shift linkage and the cables. Works really precisely with this simplified bracket and still adjustable with the slot feature.
And the front trunk - can't wait until Felix and Tony get that HID in the signal buckets setup all worked out so I can lose those pop-up light assemblies!!
Looks great (as usual)
I havent figured out the exact mechanical advantage, but the Boxster's/996's and GT3's all use a form of "counterweight" on the shift linkage. I'm not positive on the effects, but I would imagine it helps lesson the amount of effort to make the shift.
Thoughts on this?
B
Great progress, the highlight of my day.
Many other cars have a counterweight on the shifter, rod or both. I think it may have to do with dampening vibration from the engine or help to get in gear. Once it is moving it will help force the syncros together.
Looks good Tim. I have a set of Boxster shift cables as well. They look like every other production cable. Big spongy rubber ends. Helps cut vibration and make the shifter feel bad. My Boxster tranny didn't come with any kind of counter wieght.
Been awhile since I posted any updates about the car... I hit the rattlecans pretty hard and at least it is close to one color now. Semi-flat looked great, then after buffing it out a bit it is a bit glossy, but at least it is smooth for the most part.
Didn't paint the hood as I have a perfect hood I need to cut the bracing out of around the strut mounts to put on this car and will paint it (no need for hole in the hood now).
Actually I put a few coats on the car with sanding in between every 2 or 3, but then I just plain got lazy at the end in terms of buffing it out so it looks like ass up close. If I bought a buffing wheel (my shoulders just can't take it) and the right buffing compound the rattlecan job would probably even out really well and look good actually. Some spots before the elbow grease wore off and my joints started to squeal look pretty good!
Be fun to see who catches my bonehead mistake...
PORSHCE pronounced Porsh-cee?
so I guess that "other" thread was right... conversion cars really aren't Porshkuhs, or whatever that name is
Bring out yer dead! (But I'm not dead) He says he's not dead... so forth.
Just had to dig up my old thread to find a picture of my fuel cell since I am ordering some parts... funny as the thread seems dead, but the project insists the spending/updating isn't dead yet so a couple years later I am still iterating this thing. It will never end of course
So thought I would drop some shots after some more work last weekend. I had some threads of changes along the way, but just to tie it all into this one... since the last pics I have
1. added louvers to a different, very light-weighted stock hood and to the roof
2. remounted the wing
3. changed the wheels and tires yet again
4. added the sway bar back into the car with custom steering stops
5. upgraded to a suede wheel and QD for easy ingress/exit
6. shortened the dog house to get more leg room and head room
7. added a wickerbill and larger end plates (can't find a spill plate look that I like with the car, so just went with best aero shape and will leave it at that)
8. gutted the original early doors and need to finish bodywork on the passenger side, driver door is already mounted
9. came up with a paint scheme I intend to rattle can on this summer.
It would be nice if there were more room to put more than one or two images per post... so here comes a few posts.
The paint scheme
Took it drag racing a couple weeks ago to opening weekend at Bandimere. Fun shot cuz the car is SO tiny compared to typical vehicles. I am behind the Honda on an uphill slope and the car is still small looking Perty cool IMO.
you can see in the pics above I haven't buffed out the driver's door since I just did it a couple weeks ago. Letting the paint have plenty of time to cure.
and a sample of the camo green to black color contrast I expect.
How did it do in the quarter mile? I'd think it should be capable of high 10's, but that's probably stretching it at your altitude.
wow, good call Steve.
It was horrible times due to numerous things, like no weight transfer and lack of traction period, but I ran a 12.88 at 113mph, 13.4 at 113mph , and a 12.90 a 114.7 mph which was the run the clutch smell became very obvious
An AWD 997TT ran right behind me - 11.97 at 113mph! And that time really matches the mph, so I think my car is good for 118mph with a new clutch. That would be around 11.6 equivalent at a mile high and 10.8 equiv or so at sea level.
I have suspected my clutch has been slipping for a while now, but that really confirmed it. I think it is because I draw so long on one gear (2nd) from 60mph to 100mph, then third is 100 to 140mph, so the mechanical advantage in the gear isn't there and it must really work the clutch.
So I need to go to a Kevlar disk apparently. Explains the mph drop I have been noticing after the front stretch at Pueblo (the front stretch is a 1/4 mile track BTW and I started out hitting 135mph and have been as low as only hitting 125 or so last track day.
edit - talk about your size comparisons Look how big that turbo is!
That is extremely suprizing, I would expect your MPH to be much faster!
keep in mind this is at a mile high, not sea level. I hit the scale on the way back after the first run and was 2800lbs exactly with me in the car, and probably 420 peak HP at this altitude and the fact the car is not light by 914 standards all add up.
Take the car to sea level and the peak 525HP comes back and the mph would match something in the 120s for sure.
So, running an 11.97 at 2800lbs equates to 323 whp. But keep in mind, I make more peak whp and that is where people make mistakes in their calcs - they put the peak whp they measured at a chassis dyno in the calc and think they will go 130mph.
The calc is AVERAGE whp during the run, and I can believe over the quarter my average HP at altitude is roughly 323. Really after thinking about it I expect the car to run more like 116mph based on a bunch of math assumptions of course which would be 340 whp average.
assuming 20% increase to sea level of 408 whp average, then I would run 124mph around 11.07 if the car hooked, etc. Now, go back to the original tub setup, no cage etc and it was 2305lbs + 205-ish for me clothed and jacketed and the ET drops to 10.38! But that is a VERY UNSAFE car so I carry ~300lbs of "save my ass" with the new tube chassis car.
That's insane! I wanna ride! That is faster than my Blown '72 Nova ran at our altitude! Sounds like a fun one! ..and a little
hahaha, yep Paul, that was the intent actually. I wanted to look like a simple 914 with a body kit and bolt-ons. It is fun to see folks walk up, realize it has a Chevy and start making comments... then they stutter and the eyes widen when they look passed that and realize the whole car is a tube chassis with a skin of a 914. I get a lot of comments on having kept the stock dash and steering column for instance because it makes it easy to overlook the fact the floor of the car isn't really much of a floor I intended to run stock doors with door panels to keep the eyes away from the tube floor, but it just isn't worth the extra weight in the long run.
If you know much about G-machines or the coolest Camaro ever, Gottlieb's Big Red Camaro, I fell in love with that car as a senior in HS and always wanted to build a tube chassis, big HP road race car that really doesn't look like much more than a modded stocker at first. Big Red started a whole phenomenon single handedly.
http://www.hotrod.com/featuredvehicles/113_0504_1969_chevrolet_camaro/index.html
Funny, not sure if I ever really mentioned the inspiration for my car... funnier that it was a Camaro and not some sort of Euro race car.
Sleepin' - post a pic of the Nova if you have it! I love those early 70s Novas. You're right about the altitude and what it takes to run well. My friend had a twin turbo (junkyard turbos of old Tbirds) 377 stroked Windsor I build in his 91 Mustang LX that would run high 11s and at that time (mid 90s) that was a fast ass car at Bandimere that he drove to and from the track in. Now with the turbo technology and all the AWD cars these days, it was amazing what some cars would run. Then you would see a hopped up muscle car on slicks run in the 12s at best.
Wasn't much to look at in primer. The engine was a perfectly setup from (what I gather) an "old school" builder 355 and fun as hell in it's own right. I put the mini blower and had the heads redone with 2.02/1.60's...with the flat top pistons it became pretty fun to drive, but almost worthless for any tires I could fit under it. I just did not want to be the one to the trunk on such a solid car. I sold it in November (to buy the 75 914) to a friend of a friend in South Dakota and I hear it is hitting low 11's at that altitude.
I miss it, but not as much as I miss being able to run on the interstate at 85mph and still getting 20++ mpg (4:11's suck on the Interstate), and being able to go around corners.
primer is clearly fine by my standards
My 70 Mustang fastback I sold to pay for college (the better investment but I MISS that car on a regular basis) had a 302 I built up that would run 13.70s spinning most of the track on BFGs at 104mph hahahaha. Same story too... drive it home screaming along at 65mph with 4.11s! And handling in that car was whether you could stomach a 4 wheel drift thru a bend in the road.
But man oh man the memories with that car. I don't have any pix scanned to post but it was orange with black trim and big arse tires (265/50/15s on the front with rolled fenders and they still rubbed) and 295/50/15s stuck on the rear with air shocks to get a little extra clearance Old school deep dish slot wheels I bought for $200 out of the Recycler and so forth - good times.
Yeah, I drove it from Brighton to Grand Junction with 4:11's! . . .5 1/2 hrs.... slowly! Gotta Love the rumble of a nice V8 too!
I think at this point I am leaning towards the WRX engine in my 1.8. I miss playing with turbo's
I bet you kick yourself for selling that '70 302! I have a few cars that I lie awake at night and wonder what happened to them....and what I was thinking when selling them.
I will have to swing up to Bandi one of these days you are going to be up there! I'd love to see it in person!
I miss the car, but don't kick myself for getting my BSME with the money. That said, I will own a 70 fastback again someday. At some point I will certainly sell this car an move on (I always do).
Why not go with the bigger scooby 4? I think I have heard of those 2.5L with a bit of extra boost clearing 300HP. Or, cooler, would be to put the boxer 6 in the car and single turbo that up to around 400HP.
I like those scooby conversions - it is a "natural" progression to more modern boxer technology IMO. When the Baja Shop was doing my car I noticed nearly every new sand rail they built was a turbo'd Suby, not a VW.
But the rumble of the V8 can't be beat. At altitude tho' I am already starting to think single turbo on my car and broader lobe center cam. Won't happen but fun to talk about nonetheless.
I will post if I am heading out to Bandimere again in the future if I get notice... the Volvo wagon next to me in line is my buddy and he basically told me on Wed of that week he might go to Bandimere on Sat, then after the car wasn't together in time ended up texting me at 2AM Sunday morning to confirm we would leave for the track at 8AM so that is the notice I am used to having to work with hahahaha.
Oh believe me, I have thought about the bigger motors! (I would like to have seen my Nova engine in a 914!) I think the most economical rout would have to be the 2.5 out of a Forester or Legacy. Fine to have stock for a year, save up some cash...then get the turbo. ahh one of these days
I simply love looking at your 914. Thanks for posting more great pic's
The Camaro kid across the street and his Firebird buddy came home a couple of weeks ago from Bandimere telling me of the "car like yours with a V8." I'm guessing that was you Tim.
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