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914World.com _ 914World Garage _ Backpad and Seat Re-Upholstery

Posted by: nick mironov May 14 2007, 10:07 PM

This shows how to re-upholster late model backpad and seats using pre-made kits.
This thread should nicely complement the excellent http://www.914world.com/bbs2/index.php?showtopic=69300 in the classics forum.

My kits came from http://www.autosintl.com/ - ask for Auggie. Nice guy, very helpful, did extra research for me, sent samples, and used custom fabric and perforation.

I also found kits at http://www.worlduph.com/, but they did not want to deal with other than vinyl or leather fabric, and I wanterd the perforated suede. I think that there are other upholstery kits available as well.

Basic costs are about $200 a seat and $200 for the backpad. Mine were a little more because of the perforated "suede" material from http://www.miamicorp.com/default.aspx?page=home that I elected to use.

At first I thought that I would try to sew the upholstery myself, using the existing pieces as templates. I finally decided against it and I am very glad that I did not attempt to sew.

The only problem that I had was that the seat headrest fabric fit too loosely. Autos International would have fixed it, but I took care of it myself by re-stitching some of the seams. I am sure that they would have done it better than I did, but I did not want to send them the headrests and wait to get them back. If you choose Autos International, I recommend that you send them your headrests for proper fitting.

After shooting a number of pictures, I found that my camera was starting to act up and finally failed. Many of the pictures were unfortunately not salvageable, so I only chose the best ones, and the presentation is not as detailed as I had hoped it would be.

Mt 914 is a http://www.914world.com/bbs2/index.php?showtopic=44329 with 16" 4-lug http://www.914world.com/bbs2/index.php?showtopic=61708&hl=.

Carpet kits are by http://www.914world.com/bbs2/index.php?showuser=1389.

Make sure that you have a good staple gun and get 2 large cans of spray-on adhesive (I used 3M Super 77) and two tubes of rubber cement (I used Barge Cement)

Very important: Remove the fabric from only one piece or seat at a time, leaving the other intact for you to reference the details during the re-assembly process.

Finished Interior:


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Posted by: nick mironov May 14 2007, 10:16 PM

Backpad re-upholstering:

First remove the seats.

Remove the backpad by removing the four screws at the bottom. Slide the bottom of the packpad down and toward the front of the car. Disassemble the backpad into three pieces by unscrewing the screws at the joints.

The first picture shows the backpad removed and disassembled - backside view. The second picture shows the brackets at the tops of a side-piece of the backpad that hold the backpad in place against the rear firewall. Note that the hooks face up, so that is why it gets removed by pulling it down.


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Posted by: nick mironov May 14 2007, 10:22 PM

Remove all of the staples form the back and then peel off the old vinyl upholstery until you expose the foam padding. Carefully peel the foam off the backing board to expose the stapled bead. Remove the staples (prying with a small screwdriver) from the bead that holds the upholstery in place along the edge of the foam, attempting to save the bead. If you damage it, you will need to come up with a replacement. It is likely fragile and will break. Even so, you can still re-use it as long as it is not completely trashed.



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Posted by: nick mironov May 14 2007, 10:25 PM

Repair any damage to the backing board. I used fiberglass resin and mesh. Any repairs on the front need to be made smooth because any imperfection will telegraph through the new vinyl upholstery covering you will be gluing down later. Repairs on the back can be rough - up to you.


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Posted by: nick mironov May 14 2007, 10:32 PM

Now you are ready to install the new upholstery.

Start by laying the seam into the heel of the contour and then overlay the bead you salvaged over the seam. Start stapling form the top and stretch the seam away from the top as you staple from top to bottom - very important.

The first picture shows the foam pad just laying there on the left. Its final position is to the right of the bead. The second picture shows the foam pad glued in place. The installed foam pad must cover the bead, otherwise the fabric will not be in contact with the foam and will have air pockets.


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Posted by: nick mironov May 14 2007, 10:37 PM

Fill any tears and gouges in the padding with clear silicone seal and let it set. I found that silicone seal had a similar density to the foam after it dried and later, after the upholstery was finished, I could not tell where it was applied.


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Posted by: nick mironov May 14 2007, 10:45 PM

This is where the camera failed, so I did not get useful pictures of the process of stretching the fabric over the backboard.

Start by stretching the fabric over the foam padding and stapling the back. This can be hard work on your fingers - really pull on the material. Then spray the entire backboard and back of the fabric with the spray-on contact adhesive. Let it dry - very important. Go do something else while it dries. If you do not let it dry, the two parts will not stick to each other and you will have serious problems. Don't rush the drying process - very, very important.

When the spray-on adhesive is dry, stretch the fabric over the front of the backboard, careully filling in the nooks and crannys with fabric using your fingers to push it in place - it will stick. The adhesive is fairly forgiving, so you can still pull it up and redo somthing if you make a mistake.

After you are done with the front, turn the backboard over and trim the ends (look at the original installation to see the techniques used for both inside and outside corners. Apply spray adhesive to both the backboard and the material, let dry, and then stretch around.


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Posted by: nick mironov May 14 2007, 10:49 PM

This is one finished side. Repeat the process on the other side.




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Posted by: nick mironov May 14 2007, 10:54 PM

Next work on the center pad. This is very easy compared to the side pieces.

Remove the staples from the back and peel off the fabric. You will not need to remove the foam padding. Fill tears and gouges with clear silicone seal.

Check the condition of the interior light mounting brackets. I don't know what they are suposed to look like, but mine were obviously screwed up, so I had to make some new ones.

Stretch the fabric over the foam pad and staple the rear. Cut the hole for the light and either glue or staple the flaps. Examine how the flaps were cut on the removed original piece.


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Posted by: nick mironov May 14 2007, 10:57 PM

Reassemble the three pieces - two side pieces and one center piece. Reinstall using the reverse of the removal process, and you are done with the packpad.

This might be a good time to fix you rear glass if it is loose in its frame - before you re-install the backpad.


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Posted by: nick mironov May 14 2007, 11:01 PM

The seats are next.

Disassemble only one at a time - you will need the un-touched seat to remember the various details. Take pictures as well.

Start by removing the bottom seat cushion. Pull up on the back of it, and then pull it out. Note the small hook/bracket on the front that holds it to the seat frame.


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Posted by: nick mironov May 14 2007, 11:04 PM

Remove two screws on the back of the headrest that hold the cover flap in place. Then remove the two srews behind the flap. The inner screws hold the headrest to the seat.



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Posted by: nick mironov May 14 2007, 11:09 PM

Remove the backpad. Note the three hooks at the base of the backpad at the back of the seat. Starighten them out with needlenose pliers and unhook the bottom of the backpad - see second picture. Swing the bottom of the backpad up and the top will come right off. It comes off very easy - if you need to force something, you have not completely freed the backpad from the seat.






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Posted by: nick mironov May 14 2007, 11:09 PM

This picture shows the backside of the backpad. Note the locations and arrangment of the pieces.


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Posted by: nick mironov May 14 2007, 11:13 PM

Now remove the seat rails using a hex key on the attachment bolts.

For eveyone who ever wanted to know how to remove the seats from the car, note the bracket that you need to push in addition to operating the regular slider bracket. You need to release both brackets on both tracks at the same time to release the seat. It then simply slides forward and off the tracks.


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Posted by: nick mironov May 14 2007, 11:16 PM

Remove the seat cover fabric. Note that it is held in place along the inside of the seat using bent hooks - same as the bottom of the backpad. Straighten them out with needlenose pliers. Then pull the bead off the hooks.


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Posted by: nick mironov May 14 2007, 11:18 PM

Pull the wire beads out from the side pockets. I put one end in the vise to hold it and then pulled the fabric off of it.



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Posted by: nick mironov May 14 2007, 11:22 PM

Disassemble the backpad. Very carefully, using your fingers, separate the padding from the backing. Mine was all glued, but came apart reasonably well. I used a razor knife as a scalpel tslice the foam where the glue was too firm to simply peeloff the foam. Pull out the wire bead from the bottom pocket.


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Posted by: nick mironov May 14 2007, 11:29 PM

You are now ready to start re-upholstering the seat.

Glue on the front piece using spray adhesive.

Make sure that each of the hooks has a sharp point and is pointing outward.

Insert the wire beads into the pockets on both sides.

Wrap the new kit fabric around the back of the seat - like putting a coat on it.

Start in the heel of the seat - by piercing the pointed hooks through the fabric above the wire bead.

Stretch the fabric and work you way toward the front and up. Bend the hooks over as you go to secure the bead down.


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Posted by: nick mironov May 14 2007, 11:30 PM

Work the fabric by stretching the wrinkles out.


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Posted by: nick mironov May 14 2007, 11:31 PM

Spray glue on the botton of the seat and on the fabric, let dry, and then stretch it into place, taking out any wrinkles.

Find and cut the holes for the rail attachement screws, and install the rails.


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Posted by: nick mironov May 14 2007, 11:35 PM

Glue the "shoulders", stretching them as high as possible.


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Posted by: nick mironov May 14 2007, 11:38 PM

Back to the backpad.

Install the new cover over the backpad foam padding. You will lots of spray-on glue here, and you may need to get some weight on it overnight while it cures.

Install the metal hooks at the top of the fabric. I ended up adding some zip-ties to help shape the top better.

Install the metal wire bead in the bottom pocket.


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Posted by: nick mironov May 14 2007, 11:41 PM

Install the backpad over the seat.

Hook the headrest on over the lip on the top of the seat and then swing the bottom down. It should go on easy - no need to force it.

Stretch the backpad down and pierce the fabric over the bottm bead with the three pointy hooks, and then bend the hooks down to secure it.


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Posted by: nick mironov May 14 2007, 11:43 PM

Re-attach the interior screws to hold the headrest in place against the seat.


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Posted by: nick mironov May 14 2007, 11:46 PM

Spray adhesive and glue in the backing into the cover flap.

Spray adhesive and glue in the loose pieces/flaps.

Punch holes for the cover flap screws.

Close the flap and install the screws that hold the flap in place.


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Posted by: nick mironov May 14 2007, 11:52 PM

Finally the seat cushions...

These are the easiest of all.

Simply remove the staples the bottom, peel off the old fabric, stretch the new fabric over the foam padding, and re-staple everything.

Install the cushion in the seat, and you are done with the re-upholstery!

Note there there was a complicated string/bead tie-down system in the cushions that I decided not to re-install. There were originally meant to hold the top of the seat cushion down to keep it from bulging/doming in the center. There is no noticable difference without them.




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Posted by: nick mironov May 14 2007, 11:53 PM

And the finished product again...


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Posted by: MrKona May 15 2007, 12:42 AM

Let me be the first to say... NICE JOB! beerchug.gif

Posted by: markb May 15 2007, 12:55 AM

Yes indeed, nicely done.
You might go back & fix the typos, but otherwise, good job.

Posted by: Jerry May 15 2007, 07:57 AM

Wow, very nice!!!! I think this should go to the "Classics"...... so therefore, this thread is officially nominated !!!!!!!!!!!!!!!!!!

Posted by: johannes May 15 2007, 11:07 AM

GREAT JOB !... I vote for the classics too.
After reading this thread, no one will be scared to do the job himself.

Posted by: 9146986 May 15 2007, 01:46 PM

I'll 2nd or 3rd the vote on making this a Classic! Great post Nick!!! Probably took as much time to shoot the photos and write it up as the upholstery work. Awesome job!

Posted by: Rotary'14 May 15 2007, 05:36 PM

agree.gif

Great pics, good information. Insant classic!!

Awesome job Nick!! beerchug.gif

-Rob

Posted by: Joe Owensby May 15 2007, 06:50 PM

Nice job. thanks for sharing with us. Joe

Posted by: SGB May 15 2007, 10:49 PM

love that blue fabric.

Posted by: bigkensteele May 16 2007, 12:35 AM

I can't get enough of these kinds of threads. Stuff that you think you couldn't possibly do properly laid out simply by another guy who has the guts to try it. THANKS!

Posted by: Gint May 16 2007, 07:29 AM

That looks fantastic Nick!

Posted by: smj May 16 2007, 05:15 PM

Great job Nick, thanks for putting this together. Even with the difficulties you mentioned, the pictures are great.

QUOTE(bigkensteele @ May 15 2007, 11:35 PM) *

I can't get enough of these kinds of threads. Stuff that you think you couldn't possibly do properly laid out simply by another guy who has the guts to try it.

These kinds of procedures are essential because afterwards you know exactly what's involved. You may decide to try it, you may decide to write a check -- but you can make an informed decision one way or the other.

Posted by: Eric_Shea May 16 2007, 05:25 PM

This will be a "Classic" for sure.

Thanks for the excellent thread Nick.

Posted by: johannes Aug 19 2007, 05:01 AM

This thread should be in the "classic"

Posted by: OU812 Jul 22 2016, 05:59 PM

QUOTE(johannes @ Aug 19 2007, 06:01 AM) *

This thread should be in the "classic"


agree.gif

another great DIY

Posted by: Halfnelson Jan 29 2020, 09:56 AM

Just want to add a belated thanks for this thread - followed it for my seats and they turned out great

Cheers,

Chris

Posted by: 76-914 Jan 29 2020, 10:05 AM

QUOTE(Halfnelson @ Jan 29 2020, 07:56 AM) *

Just want to add a belated thanks for this thread - followed it for my seats and they turned out great

Cheers,

Chris

Post some pic's of your handiwork. beerchug.gif

Posted by: dr914@autoatlanta.com Jan 29 2020, 10:28 AM

autos international does fabulous work

Posted by: partwerks Jul 27 2021, 07:08 PM

QUOTE(nick mironov @ May 14 2007, 08:57 PM) *

Reassemble the three pieces - two side pieces and one center piece. Reinstall using the reverse of the removal process, and you are done with the packpad.

This might be a good time to fix you rear glass if it is loose in its frame - before you re-install the backpad.


I'm wondering how that's going to work now, with that box kit welded in, as far as those 4 screws at the bottom?

Posted by: dstudeba Dec 8 2023, 06:04 PM

QUOTE(dr914@autoatlanta.com @ Jan 29 2020, 08:28 AM) *

autos international does fabulous work


The original link is bad, https://www.autosinternationalinc.com/

Posted by: Mikey914 Dec 9 2023, 11:23 AM

If you need the tabs we make them. In stainless and steel like OEM

For the seat bases, backpad, and all the tabs on the seat buckets.

All pop rivet like OEM and are an easy direct replacement. Available in kits or individually.

https://914rubber.com/search/?q=Tabs

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