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914World.com _ The Paddock _ Roll bar and Engman question

Posted by: Joe Ricard Nov 26 2007, 05:47 AM

Got my roll bar hoop the other day and fitted in the car. Works nice and sits just a tick above the targa bar.

Anyway I am going to put the forward diagonals from 4" below the curve of the hoop and have them end up 3-4 inches forward of the hand brake cut out.

I am also going to penetrate the fire wall and tie in the rear shock towers to the hoop.

is putting the Engman kit a good idea or would 16ga. scab plates under the bars at car connection points be enough. Remember lighter is better. Mainly concerned with stiffening the car for Autocross. at this point I wil never run Wheel to wheel racing in this car. driving.gif

Posted by: DNHunt Nov 26 2007, 11:56 AM

Joe

This is just my observation. I installed an Engman kit this weekend. On my car the surfaces of the longs at the firewall was not flat and so it took some effort to force the kit to adapt to the long. I suspect that you would have an easier time with a scab plate and it would make more consistant contact with the long under it.


Posted by: Krieger914 Nov 27 2007, 08:53 AM

I remember many people in the past compaining (world/club) that the shock towers are only connected to the long on 3 sides and is one of the places where the frame cracks. Why not run them bars back to the top of the frame rails near where the trunk lid springs are?

Posted by: Joe Ricard Nov 27 2007, 08:58 AM

Because I plan on cutting into the rear firewall and tying the shock tower to the upper top section of the long. then attaching the tube to scab plate.

Posted by: J P Stein Nov 27 2007, 05:57 PM

Why not kill 3 birds.....
See the pic. Under the doubler plate is an unwelded area from the factory.....bout a half inch gap, tower to long end. I put in a "slug" and welded the mess together.
Over that, the doubler, then the tubing. That is .120 wall stuff. It goes up to the roll hoop.....well, you get the idea.
I got rid of the hoop around the top of the cage after bonking my helmeted haid on it's padding.....bout knocked me out.


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Posted by: URY914 Nov 27 2007, 08:28 PM

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Five replies.... confused24.gif

Posted by: Joe Ricard Nov 28 2007, 06:18 PM

Maybe if one of ya posted a picture of your car's roll bar with a naked chic hand cuffed to it.

Each site has it's own charm.

Posted by: jhadler Nov 29 2007, 11:09 AM

I was thinking about where one would best want to tie a cage into the suspension. It make more than perfect sense to tie into the front shock towers, deflection there results in alignment changes. And the tower is under a fair bit of lateral stress. But the rear shock tower? Wouldn't it be better to tie into the lower mounting points? I'm not a chassis expert, so someone please correct me if I'm wrong, but the upper shock towers in the rear don't particularly effect location, and are really only under vertical stress (against the spring). Lateral deflection there doesn't effect the alignment, or at least I don't think it does. The lower mounting points for the trailing arms are doing all the hard work, I'd think that would be the best place to tie to the cage. Best maybe? But not the easiest. Am I wrong here?

-Josh2

Posted by: J P Stein Nov 29 2007, 02:12 PM

No, Josh, you're right, but verticle deflection is what needs to be eliminated at both ends of the car. Reduced pitch bending of the chassis is what I am after.
It also helps with roll (twist) of the chassis. It stiffened things up quite nicely...shoulda done it years ago. The towers are a handy place to tie into.

One other thing. The rear towers are NOT welded directly to the ends of the longs, but tied together with some sheet metal bits. I hear as rear spring rates rise, the towers can pop loose......that would suck. I saw some indications of that on the shitbox...minor, but not ignored.

Posted by: Joe Ricard Nov 29 2007, 06:23 PM

One problem we discovered on a certain course with very high grip was the car must be twisting a lot because we could not shift the car 2-3 or 3-2 while under hard cornering. We had to wait till the car was going straighter. So I suspect the rear half of the car was twisting and doing that vertical thing ya'll are talking about.

Posted by: jhadler Nov 29 2007, 06:27 PM

QUOTE(Joe Ricard @ Nov 29 2007, 04:23 PM) *

One problem we discovered on a certain course with very high grip was the car must be twisting a lot because we could not shift the car 2-3 or 3-2 while under hard cornering. We had to wait till the car was going straighter. So I suspect the rear half of the car was twisting and doing that vertical thing ya'll are talking about.


Stupid question maybe, but why would you be shifting at the moment you were heavily loaded in a turn? Sounds like a recipe for spin...

-Josh2

Posted by: ottox914 Nov 29 2007, 07:36 PM

QUOTE(J P Stein @ Nov 29 2007, 12:12 PM) *

One other thing. The rear towers are NOT welded directly to the ends of the longs, but tied together with some sheet metal bits. I hear as rear spring rates rise, the towers can pop loose......that would suck. I saw some indications of that on the shitbox...minor, but not ignored.


Could you or someone post pics of this, or perhaps pics and where to look to see if this is a problem? With little arrows? While my car is not a red hot road racer like some of yours, it gets twisted a bit at the auto cross events I do. I have had a loud mystery klunk in what sounds to be the rt rear. Started when I lowered the car too much. I found front lower control arm hitting the tub. So I raised things up a bit, re-corner balanced things, raised the rear spring rates from 175 to 200, and went with a bigger front sway bar to keep things balanced. I still get the klunk, mainly at higher speeds with a sharp hit, like a pot hole or freeway expansion joint at 75 mph, although when the car is loaded laterally on the rt side at an auto cross, and I hit a bump in the pavement, I can hear it again, but not nearly as often as I hear it on the way to and from the event. I hate to think I'm tearing my car up, but I've checked the rear shocks, both are good, and checked every bolt I can back there, both sides, all tight, but still have the klunk.

Sorry. Ending hijack. Back to discussions on cages.

Posted by: J P Stein Nov 29 2007, 10:19 PM

Dumb shit me didn't take any pics "before" the doubler plates were installed.
I exposed only the top of the long at the tower.

I have seen pics from Jeroen, I think, on this site a few years ago of the vertical interface of the long/tower.
This area hides behind the double sheet metal of the rear bulkhead. The lower extremities of this sheet metal has suffered some cracking ....hopefully, before the doubler plate/down tube install. I have been running 275-300 lb rear springs for a couple-3 years on a very rough AX venue.

You have to cut that sheet metal out to get at the joint. I may, since the engine is out, get at that if I can do it without sacrificing the sheet metal.....doable, me thinks. I've been rootin' around the engine room anyhow, what's a bit more?


Found it....old.
http://www.914world.com/bbs2/index.php?showtopic=15765&hl=

Posted by: grantsfo Nov 30 2007, 06:05 PM

QUOTE(Joe Ricard @ Nov 29 2007, 04:23 PM) *

One problem we discovered on a certain course with very high grip was the car must be twisting a lot because we could not shift the car 2-3 or 3-2 while under hard cornering. We had to wait till the car was going straighter. So I suspect the rear half of the car was twisting and doing that vertical thing ya'll are talking about.

Yeah I get this with mine. Hitting 1st on your way to 3rd when your at limit exiting a corner can really suck. Sent Nathan spinning off track once. Eventually I'll need to work on traingulating rear of the car a bit.

Posted by: McMark Dec 2 2007, 11:46 AM

I would expect a car with only a roll hoop and forward diagonals to find some gains in using the Engman kit. If you're going to increase the cage size in the future (more bars) then adding the E-kit will probably end up being unnecessary.

Posted by: Joe Ricard Dec 3 2007, 07:13 PM

Well at Saturday's Autocross I thought of Josh's comment everytime I was going through a very long increasing radious turn. entering in middle of 2nd and shifting at 5 grand under pretty good lateral G's.
Car shifted ok but I was careful.
So sometimes ya just gotta shift through a corner.

Posted by: J P Stein Dec 4 2007, 11:16 AM

QUOTE(Joe Ricard @ Dec 3 2007, 05:13 PM) *

entering in middle of 2nd and shifting at 5 grand under pretty good lateral G's.
Car shifted ok but I was careful.
So sometimes ya just gotta shift through a corner.


Not if your motor can pull 7Krpm. biggrin.gif

Posted by: grantsfo Dec 4 2007, 11:23 AM

QUOTE(J P Stein @ Dec 4 2007, 09:16 AM) *

QUOTE(Joe Ricard @ Dec 3 2007, 05:13 PM) *

entering in middle of 2nd and shifting at 5 grand under pretty good lateral G's.
Car shifted ok but I was careful.
So sometimes ya just gotta shift through a corner.


Not if your motor can pull 7Krpm. biggrin.gif

..or 7500 RPM biggrin.gif

Although there are plenty of courses that require a shift on long bends. Especially on the track. At Laguna I have to shift into 3rd as my car is in heavy compression coming out of the corkscrew. One of the harder shifts I have to make.

Posted by: Joe Ricard Dec 4 2007, 11:50 AM

Well I certainly am not going to spin a motor that was in several different boxes last week. None of them are balanced and the bottom end ain't too purdy.

Better to short shift than scatter it for a plastic trophy. I did get the trophy anyway.

New motor will even make power to 7500 RPM.

Posted by: J P Stein Dec 6 2007, 09:11 PM

So, Joe........whatcha gonna do?
Your season is about over and you need a plan. biggrin.gif

Adding tubing is gonna add weight to an already kinda heavy car (for XP).
Seems to me that you will have to do some serious weight reduction to make up for it, eh?

I have probably 80ish lbs of tube in mine and it's still lighter than yours.....even with the 6 & all, so it can be done..... ya gotta be ruthless about it tho.

Posted by: Joe Ricard Dec 7 2007, 07:42 AM

Right you are, Just tough to take that leap off the next cliff.

As my car is right now I could return it to a very nice street car with interior and all.

Now if I jump to full tilt boogey race car it will not be returnable.

I have tinkered with building a A or B Mod car I have a line on a competative shifter kart for 5K. My region is building a $2008 GRM car. Might pick that up

In the Mean time the roll bar will be as out of the way to the passengers as possible.

Posted by: ChrisNPDrider Dec 7 2007, 08:02 PM

QUOTE(Joe Ricard @ Dec 7 2007, 05:42 AM) *

Now if I jump to full tilt boogey race car it will not be returnable.

I often ponder this concept...Isn't it virtually non-returnable after you weld in a roll bar? I think I would need to driver a full caged 914 on the street for a while before I could decide. Then again a full tilt car isn't street legal, so now you're towing and not street driving etc.
smile.gif

Posted by: grantsfo Dec 7 2007, 10:52 PM

QUOTE(ChrisNPDrider @ Dec 7 2007, 06:02 PM) *

QUOTE(Joe Ricard @ Dec 7 2007, 05:42 AM) *

Now if I jump to full tilt boogey race car it will not be returnable.

I often ponder this concept...Isn't it virtually non-returnable after you weld in a roll bar? I think I would need to driver a full caged 914 on the street for a while before I could decide. Then again a full tilt car isn't street legal, so now you're towing and not street driving etc.
smile.gif

Simple solution buy a street car. piratenanner.gif

Posted by: J P Stein Dec 8 2007, 08:56 AM

Yeah, that is a problem, what do you do with a hot rod......

In my case I got to a point where the car was no longer comfortable on the street....never was during my ownership when compared to a modern car....but it got down right gnarly. Bout the only time I drove it on the street was to test sumthin' out and you can get in trouble doing that.

I never was much of a show & shine/cruiser type, so making the jump to a trailer queen wasn't that tough. I guess you could say I willingly skied the slippery slope.biggrin.gif

Posted by: drew365 Dec 8 2007, 11:02 AM

My car has been a full track car for several years now. I still keep it registered so I don't have to trailer it for quick repair jobs to local shops. I don't enjoy driving it on the street but once in a while I'll take it out to special events like the Hang Over Rally on New Years Day. I got a ticket in Malibu, the car was decked out in full numbers and class stickers. The CHP told me he used to have one years ago, never said a thing about my 3" safety belts. I guess if I was an ass I could have gotten a full safety inspection from him. I plan to do the same thing with my Boxster until I have to take it in for smog, then I'll have to make the decision to put the cats back on for inspections or give up registering it.
Here is a pic of it waiting to do the Hang Over Rally. Looks street legal to me.



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Posted by: Joe Ricard Dec 9 2007, 05:46 AM

Grant, just so happens I got approached to buy a real race car Roller.
That would put the RNR back on the street. Haven't jumped on the welder yet for the roll bar yet. Probably won't if I pick up a car that I can really go nutz on and not feel bad anbout it.

So stay tuned for Red NEck Racer version 3.0

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