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> 2.0 Crank & Head Venting Issues
tjtryon
post Oct 17 2016, 03:56 PM
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Car: 1973 2.0 with dual Webbers

Issue: I have a leak from the drivers side valve cover, and poking around, I know my crank & head venting is not correct, which may be what's causing issues. I wanted to fix this first, before I change the valve cover gasket.

I have what I believe is the CB breather box already on the car. It has a hose connected to the oil filler area, one to the fan shroud, and one that is venting to atmosphere.

I have a hose port at the base of the carb intake manifold on both sides, that does seem to vent air out. I assume these are the head or valve cover vents, but am not sure. Additionally, nothing in the system seems to pull vaccuum, unless the fan shroud vent does so.

I have 3 main questions: What are the hose ports at the base of the carb intakes (front of intake on drivers side, rear of intake on passengers side)? What's the correct routing of the hoses? Where does the system pull a vaccuum?

Many thanks in advance!



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VaccaRabite
post Oct 17 2016, 04:14 PM
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Its an oil overflow system. Some people swear by them, other say that they are not needed.

oil gets pumped into the heads via the pushrod tubes. The heads can get pressurized and pus the oil up out of the vents, up the hose, and into the breather box. From there it goes into back into the crank case.

Zach
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tjtryon
post Oct 17 2016, 04:23 PM
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QUOTE(Vacca Rabite @ Oct 17 2016, 06:14 PM) *

Its an oil overflow system. Some people swear by them, other say that they are not needed.

oil gets pumped into the heads via the pushrod tubes. The heads can get pressurized and pus the oil up out of the vents, up the hose, and into the breather box. From there it goes into back into the crank case.

Zach


Thanks. I understand the system, just trying to figure out how it applies to a Porsche 2.0, what the ports at the base of the carbs are (I assume these are the valve cover vents), and where the system get vacuum from.
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TheCabinetmaker
post Oct 17 2016, 05:20 PM
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Your description is confusing. A pic is worth a thousand words.
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falcor75
post Oct 17 2016, 11:17 PM
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Wait.....your breather bottle is connected to the port on the fan housing?
That port is blowing fresh air and originally used for venting the carbon cannister ontop of the fuel tank. If thats connected to the bottle and the bottle to the crank case port you are basically blowing air into the crank case. (or at best preventing the crank case to vent into the bottle)

Remove the hose to the fan housing and connect it to the carbon cannister or plug it.
Connect the crank case port on the oil filler tower to the breather bottle.
Connect hoses to the head/valve cover vents, join them with a Y-fitting and pull the
joined line to the breather bottle. Put a small air filter on the third connection of the breather bottle for peace of mind.

Hopefully this is correct otherwise I'm sure someone will chime in.
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tjtryon
post Oct 18 2016, 06:28 AM
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QUOTE(falcor75 @ Oct 18 2016, 01:17 AM) *

Wait.....your breather bottle is connected to the port on the fan housing?
That port is blowing fresh air and originally used for venting the carbon cannister ontop of the fuel tank. If thats connected to the bottle and the bottle to the crank case port you are basically blowing air into the crank case. (or at best preventing the crank case to vent into the bottle)

Remove the hose to the fan housing and connect it to the carbon cannister or plug it.
Connect the crank case port on the oil filler tower to the breather bottle.
Connect hoses to the head/valve cover vents, join them with a Y-fitting and pull the
joined line to the breather bottle. Put a small air filter on the third connection of the breather bottle for peace of mind.

Hopefully this is correct otherwise I'm sure someone will chime in.


This is exactly the info I am looking for. My other question, are the valve cover vents the ports at the base of the carb intake manifolds on both the driver's & passenger's side? They come off at 45° angles?
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HAM Inc
post Oct 18 2016, 06:32 AM
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Plug the vents from the heads. You don't want them as they will allow oil to accumulate in the valve covers rather than drain back quickly to the crankcase. This leads to lower oil pressure, especially during spirited driving.

You only need one line (1/2" is plenty for a street engine) to breath the engine, and it's best if it comes from the oil filler area.

You do not want to run a line from the fan shroud to the breather can.

Many people route a hose from the top of the breather can to the aircleaner. This has pro's and con's.

Pro's; less mess in the engine bay from the vapors.
Con's; the vapors, if excessive, can gum up the carbs and intake ports.

Len Hoffman
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GregAmy
post Oct 18 2016, 07:11 AM
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This is in my near future for the 2L race car. I'm collecting a half-pint of so oil per day in 2-3 sessions in my current system. Just gonna let it drain back in...

http://www.tangerineracing.com/crankcasebreather.htm
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falcor75
post Oct 18 2016, 10:59 PM
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QUOTE(HAM Inc @ Oct 18 2016, 02:32 PM) *

Plug the vents from the heads. You don't want them as they will allow oil to accumulate in the valve covers rather than drain back quickly to the crankcase. This leads to lower oil pressure, especially during spirited driving.

You only need one line (1/2" is plenty for a street engine) to breath the engine, and it's best if it comes from the oil filler area.

You do not want to run a line from the fan shroud to the breather can.

Many people route a hose from the top of the breather can to the aircleaner. This has pro's and con's.

Pro's; less mess in the engine bay from the vapors.
Con's; the vapors, if excessive, can gum up the carbs and intake ports.

Len Hoffman


Hi Len.

I read your and Jakes research about plugging the head vents last year and figured I'd follow that advice for my stock 2.0 with EFI. While I'm not certain it was the only cause I think it may have contributed to my engine puking oil from the passenger side valve cover all over the dyno when I took it to get tuned. (the port on the oil filler tower was connected to the driver side ITB setup.)
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HAM Inc
post Oct 19 2016, 06:40 AM
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Sounds like a leaky valve cover gasket. Warped valve cover, or gasket that wasn't glued into the cover, perhaps?

A leaky valve cover will actually act like a vented head by creating a path to atmospheric pressure, taking oil with it.

Remember that these engines have very strong crankcase pulses that range from a negative pressure to a positive pressure with every crank revolution.

Those high frequency pressure pulses challenge every seal and gasket exposed to crankcase pressure. It's why racers weld tabs in their valve covers to prevent the gaskets from getting sucked inward.

We glued our gaskets to the covers with 3M Weatherstrip adhesive, just like all of my dad's race engines.

It's a universal truth with ICE's, put the sump pick-up at the lowest point of the engine, and breath it from the highest point. Head vents just allow another path to the atmosphere and keep oil pooled in the heads.
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tjtryon
post Oct 19 2016, 02:46 PM
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OK, GregAmy and Ham say to plug the 45° ports at the base of the carbs, and Falcor said it was a factor in making his engine puke from the valve cover. I have new (cork) valve cover gaskets (Felpro) to put on the engine, which looks like a 10 minute job (I'm sure it's not though), so hopefully, between that, and getting proper venting to the engine, mine will stop puking oil.

Replacing gasket looks to be:
1) Remove spring clip
2) Pull valve cover
3) Remove old gasket
4) Clean both mating surfaces
5) Put new gasket on cover
6) Mount cover on head
7) Return spring clip

Can I use grease to hold gasket on valve cover, or do I need to use something stronger like an RTV? Anything I missed above? If not, it looks to be a 10 minute job.

Afterwards, I need to:
1) Cap both valve cover/head vents
2) Only have host from filler cap area to breather box
3) From there, I can run a draft line from breater to vent to atmosphere below the car, vent to carb, or vent to a K&N filter. I assume venting to carb is more environmental, venting to a little K&N filter will cause a fine oily mess in the engine compartment, and venting to atmosphere would be bad, environmentally, but would be fairly simple, and provide a slight amount of vacuum to the system.

Thoughts, suggestions or advice on what will make this simpler to complete this evening would be greatly appreciated!
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HAM Inc
post Oct 19 2016, 03:19 PM
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QUOTE(tjtryon @ Oct 19 2016, 01:46 PM) *

OK, GregAmy and Ham say to plug the 45° ports at the base of the carbs, and Falcor said it was a factor in making his engine puke from the valve cover. I have new (cork) valve cover gaskets (Felpro) to put on the engine, which looks like a 10 minute job (I'm sure it's not though), so hopefully, between that, and getting proper venting to the engine, mine will stop puking oil.

Replacing gasket looks to be:
1) Remove spring clip
2) Pull valve cover
3) Remove old gasket
4) Clean both mating surfaces
5) Put new gasket on cover
6) Mount cover on head
7) Return spring clip

Can I use grease to hold gasket on valve cover, or do I need to use something stronger like an RTV? Anything I missed above? If not, it looks to be a 10 minute job.

Afterwards, I need to:
1) Cap both valve cover/head vents
2) Only have host from filler cap area to breather box
3) From there, I can run a draft line from breater to vent to atmosphere below the car, vent to carb, or vent to a K&N filter. I assume venting to carb is more environmental, venting to a little K&N filter will cause a fine oily mess in the engine compartment, and venting to atmosphere would be bad, environmentally, but would be fairly simple, and provide a slight amount of vacuum to the system.

Thoughts, suggestions or advice on what will make this simpler to complete this evening would be greatly appreciated!

You need to glue the gaskets to the covers. RTV is not a good adhesive. You need something with shear strength to keep the gaskets from sucking in. 3M weatherstrip adhesive works great.

I glue the gaskets in and clip them to clean, dry heads to set-up overnight before installing. You can do it on the car if you don't have old heads laying around.

I recommend pulling them back off after they sit overnight to make sure the gaskets didn't slip.

Len
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GregAmy
post Oct 20 2016, 10:23 AM
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QUOTE(tjtryon @ Oct 19 2016, 04:46 PM) *

OK, GregAmy and Ham say to plug the 45° ports at the base of the carbs...


Negative, Ghost Rider. The Tangerine kit takes hoses off each head (to properly vent the top ends) as well as a hose off the port next to the oil fill, and runs them to the container. From the bottom of that container is a drain hose that is plumbed to a fitting at the base of the oil fill box.

I decisively suggest you vent both heads and block to that container.
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barefoot
post Oct 20 2016, 10:56 AM
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QUOTE(GregAmy @ Oct 20 2016, 12:23 PM) *

QUOTE(tjtryon @ Oct 19 2016, 04:46 PM) *

OK, GregAmy and Ham say to plug the 45° ports at the base of the carbs...


Negative, Ghost Rider. The Tangerine kit takes hoses off each head (to properly vent the top ends) as well as a hose off the port next to the oil fill, and runs them to the container. From the bottom of that container is a drain hose that is plumbed to a fitting at the base of the oil fill box.

I decisively suggest you vent both heads and block to that container.

OK, now I'm confused.
You say vent the heads to the breather can, but HAM says plug the head vents.
Does it have to do with the type of vent can design used ???
Barefoot
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stugray
post Oct 20 2016, 12:03 PM
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I do not vent my heads.
I use the stiock breather box only and increased the size of the vent line and run it to a aftermarket breather box on the firewall (no drain back to engine).

I have never had to empty the collector on the breather box but the engine is a relatively new build with 1-1/2 race seasons on it.

I have zero oil leaks and no problem with the valve covers.

I glued my cork gaskets into the valve covers with Blue RTV (the ONLY PLACE I use RTV on this entire engine any more) then installed them on the engine with a light pressure from the bales (didnt click them all the way on).
I left it overnight like this.
Then I removed the covers and put a very thin coat of blue RTV on the outer (mating) surface of the cork gaskets and let it tack up but not dry.
I then put a coat of oil on the head mating surface and installed the covers.
I have removed/reinstalled the covers more than a dozen times and never had to replace the gaskets and never had a leak.
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TheCabinetmaker
post Oct 20 2016, 01:47 PM
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I asked for some pics. You ignored me. Still no pics. You are on the internet so you have a camera.
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GregAmy
post Oct 20 2016, 02:01 PM
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QUOTE(barefoot @ Oct 20 2016, 12:56 PM) *
You say vent the heads to the breather can, but HAM says plug the head vents.
Does it have to do with the type of vent can design used ???

No idea why someone is recommending you not use factory breather ports. Is it because their vent/can design does not allow oil to be separated and flow back into the engine?

For example, my current design on the race car is just three 1/2" hoses going into a quart container, with a manual drain on the bottom. I collect 1/2 pint or so of liquid oil in there each day (couple session of hard running). I see no problem with that, it's part of the design. Mine is a brandy new Tangerine build with one track day and one race weekend on it.

However, if this were my street car I'd likely be really annoyed at having to keep track of that can and ensure I empty it regularly so it does not overflow and/or I do not run low on oil (even though I'm running a 10-qt dry sump system so that's unlikely).

I will be installing the Tangerine design, which includes a can that accepts hoses from all three places (both heads and the fill vent) with internal baffling to separate the liquid oil, condense the vaporized oil, and return the resulting liquid back into the crankcase through a fourth fitting added to the fill box. That, in my opinion, is the "correct" way to do it.
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HAM Inc
post Oct 20 2016, 02:11 PM
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QUOTE(GregAmy @ Oct 20 2016, 01:01 PM) *

QUOTE(barefoot @ Oct 20 2016, 12:56 PM) *
You say vent the heads to the breather can, but HAM says plug the head vents.
Does it have to do with the type of vent can design used ???

No idea why someone is recommending you not use factory breather ports. Is it because their vent/can design does not allow oil to be separated and flow back into the engine?

For example, my current design on the race car is just three 1/2" hoses going into a quart container, with a manual drain on the bottom. I collect 1/2 pint or so of liquid oil in there each day (couple session of hard running). I see no problem with that, it's part of the design. Mine is a brandy new Tangerine build with one track day and one race weekend on it.

However, if this were my street car I'd likely be really annoyed at having to keep track of that can and ensure I empty it regularly so it does not overflow and/or I do not run low on oil (even though I'm running a 10-qt dry sump system so that's unlikely).

I will be installing the Tangerine design, which includes a can that accepts hoses from all three places (both heads and the fill vent) with internal baffling to separate the liquid oil, condense the vaporized oil, and return the resulting liquid back into the crankcase through a fourth fitting added to the fill box. That, in my opinion, is the "correct" way to do it.

I'm not interested in rehashing this subject, but I will set the record straight that I don't sell breather cans.


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GregAmy
post Oct 20 2016, 02:17 PM
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QUOTE(HAM Inc @ Oct 20 2016, 04:11 PM) *
I'm not interested in rehashing this subject, but I will set the record straight that I don't sell breather cans.

Did not mean to imply you did (I don't know you or that you sell parts). I refer to "their can" as the one installed in "their" vehicle.

Not a challenge, simply an opinion. If the "problem" is that venting the heads collects oil in the cans, then the solution seems to be to separate and drain the collected oil back into the crankcase.
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HAM Inc
post Oct 20 2016, 02:27 PM
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QUOTE(GregAmy @ Oct 20 2016, 01:17 PM) *

QUOTE(HAM Inc @ Oct 20 2016, 04:11 PM) *
I'm not interested in rehashing this subject, but I will set the record straight that I don't sell breather cans.

Did not mean to imply you did (I don't know you or that you sell parts). I refer to "their can" as the one installed in "their" vehicle.

Not a challenge, simply an opinion. If the "problem" is that venting the heads collects oil in the cans, then the solution seems to be to separate and drain the collected oil back into the crankcase.

No biggie. If I did sell cans I would sell them for both configurations since opinions on this are split.

It's worth noting that VW/Porsche did away with the head vents in 75. No T4's have them after 74.

Vent/ don't vent. It doesn't matter to me. (IMG:style_emoticons/default/driving-girl.gif)
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