OMG! Carb manifolds are crap..., Straight out of the box |
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OMG! Carb manifolds are crap..., Straight out of the box |
McMark |
Feb 24 2010, 06:33 PM
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#1
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914 Freak! Group: Retired Admin Posts: 20,179 Joined: 13-March 03 From: Grand Rapids, MI Member No.: 419 Region Association: None |
No real surprise here. The manifolds for carbs are pretty crappy. I just spent WAY TOO LONG truing up a set with sandpaper on glass. I snapped a couple of pics to show just how not flat these things are. I would expect a huge vacuum leak if I had left these guys alone.
The area in the circle shows what hasn't been touched yet by the sandpaper. This is after a LOT of sanding. And it took a LOT more to get it completely out. This is a cheap, and relatively quick project that any carb owner can do with the engine in the car. All you need is a piece of thick glass, which most any house glass shop should be able to cut for you and round the edges, for cheap. Some sandpaper and tape and a sure, steady hand. Hold the manifolds flat against the glass and use long, even, slow strokes. You can also use a sharpie to check your work as you get closer to finishing. Draw on the surface, take a couple strokes, then see how much sharpie has been removed. Attached image(s) |
Gint |
Feb 24 2010, 06:36 PM
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#2
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Mike Ginter Group: Admin Posts: 16,083 Joined: 26-December 02 From: Denver CO. Member No.: 20 Region Association: Rocky Mountains |
BTDT Most of those cheap manifold bases for Weber carbs are crap out of the box.
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hwgunner |
Feb 24 2010, 06:38 PM
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#3
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914 Parts @ Discount Prices 800.321.5432 Group: Members Posts: 1,714 Joined: 11-November 04 From: Santa Maria, Ca Member No.: 3,095 Region Association: None |
That sucks. I will have to pay attention to mine when i put them on.
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McMark |
Feb 24 2010, 06:40 PM
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#4
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914 Freak! Group: Retired Admin Posts: 20,179 Joined: 13-March 03 From: Grand Rapids, MI Member No.: 419 Region Association: None |
Best I can guess, is that the surfaces are machined at the factory while the metal is still REALLY hot and distorts when it cools.
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Mike Bellis |
Feb 24 2010, 06:42 PM
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#5
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Resident Electrician Group: Members Posts: 8,345 Joined: 22-June 09 From: Midlothian TX Member No.: 10,496 Region Association: None |
Just TIG weld them to the head. They will seal great! (IMG:style_emoticons/default/welder.gif) (IMG:style_emoticons/default/poke.gif)
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URY914 |
Feb 24 2010, 08:22 PM
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#6
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I built the lightest 914 in the history of mankind. Group: Members Posts: 121,091 Joined: 3-February 03 From: Jacksonville, FL Member No.: 222 Region Association: None |
I fitted a steel spacer to pull the base down to the head so it will seal. Have a look...
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Ferg |
Feb 24 2010, 08:34 PM
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#7
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914 Guru Group: Members Posts: 5,948 Joined: 8-January 03 From: Boulder CO Member No.: 116 Region Association: None |
I fitted a steel spacer to pull the base down to the head so it will seal. Have a look... That spacer looks heavy (IMG:style_emoticons/default/bye1.gif) |
SirAndy |
Feb 24 2010, 08:34 PM
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#8
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Resident German Group: Admin Posts: 41,682 Joined: 21-January 03 From: Oakland, Kalifornia Member No.: 179 Region Association: Northern California |
Another reason to use the thick FI spacers with the carb manifolds ...
(IMG:style_emoticons/default/shades.gif) Andy |
McMark |
Feb 24 2010, 08:39 PM
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#9
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914 Freak! Group: Retired Admin Posts: 20,179 Joined: 13-March 03 From: Grand Rapids, MI Member No.: 419 Region Association: None |
Just cause they're thick doesn't mean they seal better. Most of the thickness of the thick FI seal is plastic that doesn't really deform, so essentially it's just like a paper gasket. But the FI gaskets do keep heat out of the carbs, and I use them on carb installs. I only mean to point out that you can't expect the FI seal to solve this particular problem, cause it won't.
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shaggy |
Feb 24 2010, 09:19 PM
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#10
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mechanic/welder/fabricator Group: Members Posts: 702 Joined: 26-September 05 From: Gilbert, AZ Member No.: 4,869 Region Association: None |
you could have someone build tig on them then have them milled. kinda a lot of work for 914 carb manifolds though...
-jim |
URY914 |
Feb 24 2010, 09:46 PM
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#11
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I built the lightest 914 in the history of mankind. Group: Members Posts: 121,091 Joined: 3-February 03 From: Jacksonville, FL Member No.: 222 Region Association: None |
Yes, the hard thick FI spacers are not meant as a seal. If you want a real seal you'll need to machine a grove and O-ring them.
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Eric_Shea |
Feb 24 2010, 10:14 PM
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#12
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PMB Performance Group: Admin Posts: 19,278 Joined: 3-September 03 From: Salt Lake City, UT Member No.: 1,110 Region Association: Rocky Mountains |
1350 lbs. 4 oz. Bummer... (IMG:style_emoticons/default/sad.gif)
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URY914 |
Feb 24 2010, 10:18 PM
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#13
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I built the lightest 914 in the history of mankind. Group: Members Posts: 121,091 Joined: 3-February 03 From: Jacksonville, FL Member No.: 222 Region Association: None |
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burton73 |
Feb 24 2010, 10:19 PM
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#14
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burton73 Group: Members Posts: 3,555 Joined: 2-January 07 From: Los Angeles Member No.: 7,414 Region Association: Southern California |
No real surprise here. The manifolds for carbs are pretty crappy. I just spent WAY TOO LONG truing up a set with sandpaper on glass. I snapped a couple of pics to show just how not flat these things are. I would expect a huge vacuum leak if I had left these guys alone. The area in the circle shows what hasn't been touched yet by the sandpaper. This is after a LOT of sanding. And it took a LOT more to get it completely out. This is a cheap, and relatively quick project that any carb owner can do with the engine in the car. All you need is a piece of thick glass, which most any house glass shop should be able to cut for you and round the edges, for cheap. Some sandpaper and tape and a sure, steady hand. Hold the manifolds flat against the glass and use long, even, slow strokes. You can also use a sharpie to check your work as you get closer to finishing. Draw on the surface, take a couple strokes, then see how much sharpie has been removed. Silicone Carbide I take it but what grit? Bob |
Eric_Shea |
Feb 24 2010, 10:20 PM
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#15
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PMB Performance Group: Admin Posts: 19,278 Joined: 3-September 03 From: Salt Lake City, UT Member No.: 1,110 Region Association: Rocky Mountains |
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Mark Henry |
Feb 24 2010, 10:39 PM
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#16
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that's what I do! Group: Members Posts: 20,065 Joined: 27-December 02 From: Port Hope, Ontario Member No.: 26 Region Association: Canada |
If you think it's bad on that end don't look at the other end and the nice smooth transition from the carb bores (IMG:style_emoticons/default/poke.gif)
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yeahmag |
Feb 24 2010, 11:35 PM
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#17
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Advanced Member Group: Members Posts: 2,424 Joined: 18-April 05 From: Pasadena, CA Member No.: 3,946 Region Association: Southern California |
I'm still a fan of nice, thick, fiber style carb gaskets...
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lotus_65 |
Feb 25 2010, 04:02 AM
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#18
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Senior Member Group: Members Posts: 1,608 Joined: 21-March 05 From: minneapolis, mn Member No.: 3,795 Region Association: Northstar Region |
good even contact should aid in heat sinking too...
another thing i see with my manifolds is the mold edges in the bore. should i ream/clearance them smooth? |
VaccaRabite |
Feb 25 2010, 07:54 AM
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#19
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En Garde! Group: Admin Posts: 13,465 Joined: 15-December 03 From: Dallastown, PA Member No.: 1,435 Region Association: MidAtlantic Region |
I had to glass sand mine too. A lot. In order to get them to true up.
I thought that was all just part of the game? One look at the ones that I had, and there was no way they were sealing as is, w/o some sort of filling sealer, unless I smoothed them. I used 320 grit sticky backed sand paper over window pane glass. Worked like a charm. Zach |
TheCabinetmaker |
Feb 25 2010, 08:11 AM
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#20
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I drive my car everyday Group: Members Posts: 8,304 Joined: 8-May 03 From: Tulsa, Ok. Member No.: 666 |
Looks like someone been beating on your framing square. I've got two of those!!!!!!!
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