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Geezer914
post Jul 27 2024, 04:37 PM
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Spent the day at the Millville NJ race track today 85 degree weather. Went to start the car at 5pm and nothing happened. Battery is good, turn the key and nothing, no clicking or anything. Gauges work, gas gauge etc. The guys gave me a push start and it started, drove home for 45 minutes with no problem. Pulled into the garage, shut it off, turned the key and it started! I have the Ford 6 volt starter solenoid installed between the starter and the ignition switch. So where do I start? Being it started, I can't trust the car starting if I stop somewhere and shut it off. WTF?
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ClayPerrine
post Jul 27 2024, 04:43 PM
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You may have a bad ignition switch.

Check the output of the yellow wire at the solenoid. And add a button in the engine compartment to crank the car. It can save you having to push start the car again.


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StarBear
post Jul 27 2024, 05:00 PM
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A trick that worked on mine when I had that problem - turn on the fan then try starting. Somehow (?) energizes some circuit maybe. Our cars’ systems do not like hot humid days.
Would like to know more about that button crank setup.
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Superhawk996
post Jul 27 2024, 07:43 PM
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As I continue to preach, the hot start relay is simply a band aid that masks other problems . . . Until it doesn’t.

Start with Clays suggestion - verify you have 12v on yellow solenoid circuit from the ignition.

Then you need to measure voltage drop with at DMM across the ground strap while cranking. Anything more than about a 50 milli-volt reading is too high. Do the same thing for all your battery cables.

Read this link before you go throwing parts at it.
https://www.fenderbender.com/running-a-shop...ircuits-part-11
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emerygt350
post Jul 28 2024, 05:48 AM
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What year? This isn't the dreaded seatbelt switch is it?
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Geezer914
post Jul 28 2024, 11:30 AM
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It's a 75. Seatbelt relay was disconnected long ago.
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76-914
post Jul 28 2024, 11:50 AM
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You could have a dead spot on the starter. If so, next time try putting it in 3rd or 4th gear then rock the car to and fro. Any movement will get it past the dead spot. Check how the yellow wire was jumped. If it has a crimp fitting you may have some corrosion build up on that connection. If your solenoid is Chinese, 86 it. I used one and it petered out quite soon. Also, it could be the switch. If so it will get worse with time. (IMG:style_emoticons/default/beerchug.gif)
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emerygt350
post Jul 28 2024, 06:15 PM
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Mine is already starting to go and it isn't even a year old. Sigh. Going with one of those new fangled starters next time.
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Geezer914
post Jul 31 2024, 12:06 PM
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Installed new 6 volt Ford Solenoid and changed the wires from the starter to the solenoid. Turn the key, gauges move but will not start. No clicking at the starter. Tested the yellow wire, I have 10.86 volts when the key is turned to the start position. At this point am I correct to assume it is the starter??? (IMG:style_emoticons/default/WTF.gif)
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Superhawk996
post Jul 31 2024, 12:22 PM
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QUOTE(Geezer914 @ Jul 31 2024, 02:06 PM) *

Installed new 6 volt Ford Solenoid and changed the wires from the starter to the solenoid. Turn the key, gauges move but will not start. No clicking at the starter. Tested the yellow wire, I have 10.86 volts when the key is turned to the start position. At this point am I correct to assume it is the starter??? (IMG:style_emoticons/default/WTF.gif)

Nope

If the starter isn’t engaging and loading the electrical system, you should be getting battery voltage at the end of the yellow solenoid wire.

You’ve got excessive voltage drop going on for sure.


Could be in the switch, could be in the yellow solenoid wire, could be in the ground strap, could be in the battery cables. Or a combination of all the above


To verify the starter motor and solenoid operation:

To test both motor and solenoid:
If you short a screwdriver or jumper cable from 12v battery B+ side of the starter solenoid, to where the yelllow solenoid wire terminal is, does the solenoid pull in and does the motor spin?

To test the starter motor only:
If you short a screwdriver or jumper cable from B+ on the starter directly over to the motor terminal does the motor spin?

[NOTE] if you get nothing - from either of those tests - use jumper cable from Battery negative to engine case and re-try.

For safety - all the above is done with wheels in the air or with trans in neutral and wheels chocked. Be careful!
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Geezer914
post Jul 31 2024, 12:31 PM
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What should be the voltage at the end of the yellow wire?
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Spoke
post Jul 31 2024, 12:36 PM
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QUOTE(Geezer914 @ Jul 31 2024, 02:06 PM) *

Installed new 6 volt Ford Solenoid and changed the wires from the starter to the solenoid. Turn the key, gauges move but will not start. No clicking at the starter. Tested the yellow wire, I have 10.86 volts when the key is turned to the start position. At this point am I correct to assume it is the starter??? (IMG:style_emoticons/default/WTF.gif)


I believe the yellow wire is connected to the coil of the solenoid. If so, it just means the relay should be on. Check the voltage of the wire going to the bendix on the starter.
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Geezer914
post Jul 31 2024, 12:46 PM
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Thanks for the replies. Will test out the starter tomorrow morning when it is cooler. Heat wave in South Jersey.
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Superhawk996
post Jul 31 2024, 01:16 PM
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QUOTE(Geezer914 @ Jul 31 2024, 02:31 PM) *

What should be the voltage at the end of the yellow wire?

Without the stater motor running and loading the electrical system - it should be battery voltage

12v
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930cabman
post Jul 31 2024, 01:27 PM
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QUOTE(Geezer914 @ Jul 31 2024, 12:31 PM) *

What should be the voltage at the end of the yellow wire?


12V when energized. IIRC this is fed from the relay board and can possibly check it there also
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Geezer914
post Jul 31 2024, 01:42 PM
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So if I have battery voltage at the yellow wire when the ignition switch is turn to start, I can rule out the ignition switch and turn my attention to the starter.
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Shivers
post Jul 31 2024, 02:30 PM
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QUOTE(Geezer914 @ Jul 31 2024, 12:42 PM) *

So if I have battery voltage at the yellow wire when the ignition switch is turn to start, I can rule out the ignition switch and turn my attention to the starter.


Cleaning all the hots and grounds could fix it and it is free. Other than the sore back later
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904svo
post Jul 31 2024, 02:39 PM
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Check the engine ground strap on the transmission, if the ground is missing the car will
not start.
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sdoolin
post Jul 31 2024, 03:26 PM
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Watching/reading this thread as I am having a very similar problem although it manifested itself differently. Turn key, lights and fuel pump work, nothing at the starter. Battery is good (12.48 V). I will ck the things described above.
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930cabman
post Jul 31 2024, 04:03 PM
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QUOTE(Geezer914 @ Jul 31 2024, 01:42 PM) *

So if I have battery voltage at the yellow wire when the ignition switch is turn to start, I can rule out the ignition switch and turn my attention to the starter.


I would say yes, but if the issue is intermittent anything goes. If you can confirm 12V at the yellow wire when the key is in the start position at all times, it must be the solenoid.
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