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> Rebuilding My Weber 40s ?
kenshapiro2002
post Aug 12 2009, 07:15 AM
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Can a "shade tree" mechanic like myself do this without a major cluster F*#k? I know how to label, sort and be meticulous, and how to do one at a time. On a scale of 1-10 (1 being an oil change and 10 being clutch replacement in an XKE!) whattaya think?
Ken

P.S. Bought the car after it had sat for years. Rode it home from CT to MD and it ran fine for about 150 miles. Then it began to act fuel starved under any load...up hills, accelerating, etc. It gets worse day by day. I've changed fuel filter (pretty clean actually), plugs and wireset. Should I clean idle jets first...before attempting this? Any chnace I'll get the thing running again if I do this?
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r_towle
post Aug 12 2009, 08:07 AM
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Yes you can do it.
I wont say it easy, but it really is.

The nice thing is that the screws only fit in one place...same with the jets etc....

What I would suggest is that you only do ONE carb at a time...leave the other carb alone and on the bench so you can see where things go.

Get a gallon of Berrymans Parts/Carb cleaner....it comes in a gallon can made for you to dunk the whole carb body into it.

Read the directions on the can...aluminum needs to be timed....20 minutes per dunking...then wash it off with water to stop the cleaning action...(wear gloves)

I disassemble everything..
Put all the jets and floats in a box.
Dunk the body and get it perfectly clean....sometimes you need to dunk it two or three or four times to get all the lacquer out....get it clean.
blow all the passeges out with air....then dunk again.

When you can eat from the bowl...then its clean.
Dont bother doing it half assed.
Then dunk all the jets, nuts, bolts ....everything together.
I do not dunk the floats..they are plastic.

While you are waiting, fill a coffee can up halfway with fuel.
Hold each float underwater (fuel) to check for air bubbles which means you have a leaky float that needs to be replaced.

Prior to putting the top cover back on, set the proper float height. I have yet to open a 40mm IDF carbs that was setup correctly.
All the floats seem to be different, and you want both carbs to have the same exact float height.

Get the weber book.
I like this one
http://www.amazon.com/Weber-Zenith-Strombe...2887&sr=1-2

RIch
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kenshapiro2002   Rebuilding My Weber 40s ?   Aug 12 2009, 07:15 AM
carr914   First, if they 911 six cylinder carbs, get yoursel...   Aug 12 2009, 07:48 AM
tat2dphreak   I agree with TC on the -6 carbs, but I'm suspe...   Aug 12 2009, 08:01 AM
kenshapiro2002   Bearings and all should be good. The car was ...   Aug 12 2009, 08:49 AM
r_towle   Yes you can do it. I wont say it easy, but it real...   Aug 12 2009, 08:07 AM
kenshapiro2002   Thanks...just ordered the book. Now a syncro tool ...   Aug 12 2009, 08:47 AM
jmill   You can do it. The book will tell you how to set ...   Aug 12 2009, 09:14 AM
aircooledtechguy   Of course you can do a basic cleaning and rebuild....   Aug 12 2009, 09:25 AM
MDG   Yes you can, Ken. I did my 40 IDA 3C's over th...   Aug 12 2009, 09:50 AM
jmill   Bought this book 20 years ago. Hasn't failed ...   Aug 12 2009, 09:57 AM
kenshapiro2002   Thanks guys...your help is invaluable! Ken   Aug 12 2009, 10:01 AM
kenshapiro2002   BTW...how can I be 100% sure these are Weber 40S (...   Aug 12 2009, 10:07 AM
r_towle   BTW...how can I be 100% sure these are Weber 40S ...   Aug 12 2009, 04:31 PM
neil30076   BTW...how can I be 100% sure these are Weber 40S...   Aug 12 2009, 04:49 PM
kenshapiro2002   FINALLY...found it...very low on on of the barrel ...   Aug 12 2009, 04:59 PM
neil30076   FINALLY...found it...very low on on of the barrel...   Aug 12 2009, 05:08 PM
kenshapiro2002   Auto Atlanta wants $40 per kit and I know I...   Aug 12 2009, 05:12 PM
jmill   You can use 40 Weber gaskets on a 44. You just ha...   Aug 12 2009, 10:18 AM
tat2dphreak   You can use 40 Weber gaskets on a 44. You just h...   Aug 12 2009, 10:20 AM
kenshapiro2002   Very helpful...thanks. You can use 40 Weber gask...   Aug 12 2009, 10:25 AM
jmill   The 40 and 44 have the same carb body. The only d...   Aug 12 2009, 10:40 AM
tat2dphreak   http://www.aircooled.net/new-bin/viewprodu...81220...   Aug 12 2009, 11:14 AM
r_towle   redline weber. Rich   Aug 12 2009, 05:16 PM
kenshapiro2002   www.webercarbdirect.com sells the kit for $18...   Aug 12 2009, 05:18 PM
neil30076   www.webercarbdirect.com sells the kit for $1...   Aug 12 2009, 05:20 PM
Gint   www.webercarbdirect.com sells the kit for $18...   Aug 12 2009, 05:38 PM
kenshapiro2002   Makes sense. Bought them from Weber Carb Direct si...   Aug 12 2009, 05:44 PM
jmill   Remember that you can never have too many gaskets ...   Aug 12 2009, 05:59 PM
kenshapiro2002   Love the advice and experience I'm getting her...   Aug 12 2009, 06:30 PM
tat2dphreak   yes the AA kit is double the price of weber... jus...   Aug 12 2009, 08:34 PM
jmill   Love the advice and experience I'm getting he...   Aug 12 2009, 10:08 PM
kenshapiro2002   You guys are MUCH better than either of my ex wive...   Aug 12 2009, 10:42 PM


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