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> MegaSquirt trigger wheel sensor solution, What's your design??
draganc
post Aug 30 2010, 11:16 PM
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Hi guys!

I’m planning to upgrade my D-jet system on a 75 2.0 (2056) with a MegaSquirt system.

I’m still debating how to mount the trigger-wheel-sensor and would like to see some of your solutions.

Thank you for your input,
Dragan
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dr914@autoatlanta.com
post Aug 31 2010, 03:20 PM
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We took a new 009 distributor and designed a pickup for it. Works perfectly but very expensive as we had to machine parts to make this functional and reliable. the best thing though is that it uses the original distributor hole so there is no need to machine anything nor drop the engine
Mcmarks is a very economical solution.

QUOTE(draganc @ Aug 30 2010, 10:16 PM) *

Hi guys!

I’m planning to upgrade my D-jet system on a 75 2.0 (2056) with a MegaSquirt system.

I’m still debating how to mount the trigger-wheel-sensor and would like to see some of your solutions.

Thank you for your input,
Dragan

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draganc
post Aug 31 2010, 03:45 PM
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QUOTE(dr914@autoatlanta.com @ Aug 31 2010, 01:20 PM) *

We took a new 009 distributor and designed a pickup for it. Works perfectly but very expensive as we had to machine parts to make this functional and reliable. the best thing though is that it uses the original distributor hole so there is no need to machine anything nor drop the engine
Mcmarks is a very economical solution.


What is "very expensive"?
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underthetire
post Aug 31 2010, 03:48 PM
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QUOTE(draganc @ Aug 31 2010, 02:45 PM) *

QUOTE(dr914@autoatlanta.com @ Aug 31 2010, 01:20 PM) *

We took a new 009 distributor and designed a pickup for it. Works perfectly but very expensive as we had to machine parts to make this functional and reliable. the best thing though is that it uses the original distributor hole so there is no need to machine anything nor drop the engine
Mcmarks is a very economical solution.


What is "very expensive"?


Ya, inquiring minds want to know. I'd love to put my MS back to fuel and spark. The point pickup (or electronic) sucked for it during start.
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JamesM
post Aug 31 2010, 06:11 PM
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QUOTE(underthetire @ Aug 31 2010, 01:48 PM) *

Ya, inquiring minds want to know. I'd love to put my MS back to fuel and spark. The point pickup (or electronic) sucked for it during start.


Some advice on using spark control with a distributor pickup…

When using the point pickup for ignition control with Megasquirt it is VERY important that your "cranking speed" variable be set correctly to have decent starts, ie. set to what your engine is actually cranking at. Technically all your variables need to be set correctly but I find this one to be overlooked and it can cause lots of problems.

Just guessing at this or going off specs in a book is not good enough, you need to disconnect the ignition and crank the engine for a bit to see what Megasquirt is reading the exact RPMs at and use that for your cranking speed value. If it bounces around a bit chose a value in the middle or on the lower end of what you are seeing. You may also want to delay ignition events for a cycle or two at start to allow the engine to get up to this speed.

When using the points pickup Megasquirt does a time calculation based on engine speed to decide when to fire the spark. The distributor pickup does not give enough sensor events (or any for that matter) to calculate engine speed for itself by the time the first ignition event occurs so it needs to have a proper cranking speed variable given to it to get the timing right on startup. Getting this wrong, or just leaving set to whatever default value it had, and you wind up with an engine that has a hard time starting, wont start at all, or maybe even give yourself a flywheel with broken teeth from kickback against the starter.

Think about it, if Megasquirt thinks your engine is spinning at 200rpm when cranking and you are actually only getting 150rpm it is thinking your engine is running 25% FASTER THEN IT ACTUALLY IS! Now think about where a 25% discrepancy in your timing would put your spark.

Correctly set cranking speed makes a world of difference when starting!

Of course if you are willing to put in the extra time and money, crank sensors are the way to go.




Another issue you could be having with starting is a weak tach signal due to how the tach input circuit on your MS was set up (usually when people mod them to filter noise), but I won’t get into that here.
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Posts in this topic
draganc   MegaSquirt trigger wheel sensor solution   Aug 30 2010, 11:16 PM
McMark   My design is available here. http://www.914world....   Aug 30 2010, 11:24 PM
hcdmueller   I bought the McMark trigger wheel. It fits perfec...   Aug 31 2010, 01:55 AM
SLKWrx   I've got the same setup and the fit/finish is ...   Aug 31 2010, 06:57 AM
draganc   I will go with Van's design (2nd pic from the ...   Aug 31 2010, 07:36 AM
McMark   The only change in the final sensor mount is that ...   Aug 31 2010, 09:58 AM
draganc   The only change in the final sensor mount is that...   Aug 31 2010, 02:11 PM
McMark   My newest shipment of wheels is shipping right now...   Aug 31 2010, 03:08 PM
dr914@autoatlanta.com   We took a new 009 distributor and designed a picku...   Aug 31 2010, 03:20 PM
draganc   We took a new 009 distributor and designed a pick...   Aug 31 2010, 03:45 PM
underthetire   We took a new 009 distributor and designed a pic...   Aug 31 2010, 03:48 PM
JamesM   Ya, inquiring minds want to know. I'd love to...   Aug 31 2010, 06:11 PM
JamesM   I had an idea for something similar to this but un...   Aug 31 2010, 06:21 PM
dr914@autoatlanta.com   here is a picture:   Aug 31 2010, 03:55 PM
JamesM   here is a picture: I knew i had seen something ...   Aug 31 2010, 08:00 PM
dr914@autoatlanta.com   we had all kinds of problems modifying both the fl...   Aug 31 2010, 04:01 PM
RJMII   McMark's also turns at the rate of the crank.....   Aug 31 2010, 04:01 PM
dr914@autoatlanta.com   McMark's also turns at the rate of the crank....   Aug 31 2010, 04:08 PM
Jake Raby   I am doing some MS test work now.. I ended up usin...   Aug 31 2010, 04:05 PM
RJMII   I am doing some MS test work now.. I ended up usi...   Aug 31 2010, 04:14 PM
Jake Raby   I am doing some MS test work now.. I ended up us...   Aug 31 2010, 06:52 PM
904svo   [quote name='RJMII' post='1364119' date='Aug 31 2...   Aug 31 2010, 07:30 PM
JamesM   [quote name='RJMII' post='1364119' date='Aug 31 2...   Aug 31 2010, 07:49 PM
JamesM   I am doing some MS test work now.. I ended up usi...   Aug 31 2010, 06:50 PM
dr914@autoatlanta.com   Jake is the man for all of this stuff. I am excit...   Aug 31 2010, 05:20 PM
904svo   MS1 extra will let you change the 12x12 AFR1 table...   Aug 31 2010, 07:57 PM
JamesM   MS1 extra will let you change the 12x12 AFR1 tabl...   Sep 1 2010, 12:02 AM
Jake Raby   We haven't seen any benefits of sequential on ...   Aug 31 2010, 08:02 PM
JamesM   We haven't seen any benefits of sequential on...   Aug 31 2010, 09:01 PM
draganc   I like where this discussion is heading! Jus...   Aug 31 2010, 08:46 PM
Jake Raby   I actually prefer the handheld programmer of SDS a...   Aug 31 2010, 09:10 PM
JamesM   BTW- The theory you have read concerning sequenti...   Aug 31 2010, 11:07 PM
DNHunt   Here are my experiences with MS failures. I had ...   Sep 1 2010, 07:10 AM
JamesM   Here are my experiences with MS failures. I had...   Sep 1 2010, 11:42 AM
Jake Raby   I'd rather take a personal injury as burn th...   Sep 1 2010, 08:26 AM
904svo   Here's my 36 tooth wheel design mounted with A...   Sep 1 2010, 08:29 AM
draganc   Here's my 36 tooth wheel design mounted with ...   Sep 2 2010, 07:50 AM
904svo   Here's my 36 tooth wheel design mounted with...   Sep 2 2010, 08:19 AM
draganc   [quote name='draganc' post='1364931' date='Sep 2 ...   Sep 2 2010, 05:12 PM
904svo   [quote name='draganc' post='1364931' date='Sep 2...   Sep 3 2010, 07:52 AM
draganc   It's was the only way I could do when running ...   Sep 3 2010, 11:41 AM
Mark Henry   I've only had two issues with my SDS, the firs...   Sep 1 2010, 08:30 AM
Jake Raby   The guys at SDS don't like ITBs because they h...   Sep 1 2010, 10:18 AM
Jake Raby   I bought as much as possible from DIYautotune, bec...   Sep 1 2010, 04:19 PM
charliew   The db-37 connector was the main reason I put off ...   Sep 1 2010, 08:30 PM
JamesM   Changing the db-37 out on a stock board is probabl...   Sep 3 2010, 12:49 AM
charliew   If I changed the connector my idea was to connect ...   Sep 4 2010, 08:42 AM


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