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> Copper nuts, exhaust leaks!
mgphoto
post Sep 16 2010, 09:06 PM
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Hello,
I am having a problem with exhaust leaks, I am, for the first time using copper nuts as opposed to the steel with insert and flange Porsche part # 039.256.297 see photo below.

Attached Image

I would still be using these if I hadn't lost one, and Porsche says these are NLA.
The procedure I would use, after replacing the copper seals, I would use Never Seez on the studs and torque the steel nuts to 16 ft-lbs.

I am not sure if I should use Never Seez with the copper nuts and I am not sure the torque is correct for these fasteners, as they are oval shaped and seem tighter to start with?

Any experience with this would be very helpful.
Thanks,
Mike
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realred914
post Sep 17 2010, 10:49 AM
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i'd still go with the specified torque as pointed out the self locking nut will cuase more fritction so the torque down on the nut will be a bit less than what the torque wrench indicates (however the torque on the stud will still read right so dont over compensate ) to helpo reduce the friction effect of the nut, be sure you sue plenty of antiseieze this will help lube and give you closer to the real torque value.

be sure to anneal the copper gaskets heat red hot on a stove top then allow to slow air ccol, this will soften them and allow thenm to deform adn seal easy.

have fun
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mgphoto
post Sep 17 2010, 01:02 PM
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QUOTE(realred914 @ Sep 17 2010, 09:49 AM) *

i'd still go with the specified torque as pointed out the self locking nut will cuase more fritction so the torque down on the nut will be a bit less than what the torque wrench indicates (however the torque on the stud will still read right so dont over compensate ) to helpo reduce the friction effect of the nut, be sure you sue plenty of antiseieze this will help lube and give you closer to the real torque value.

be sure to anneal the copper gaskets heat red hot on a stove top then allow to slow air ccol, this will soften them and allow thenm to deform adn seal easy.

have fun


Hey thanks realred914, so just to clarify, the copper gaskets are not quenched in water after heating?
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Posts in this topic
mgphoto   Copper nuts   Sep 16 2010, 09:06 PM
brer   I believe the Porsche nuts are copper plated, not ...   Sep 16 2010, 09:32 PM
Drums66   I believe the Porsche nuts are copper plated, not...   Sep 17 2010, 11:11 AM
SGB   Copper is used so it can be cold chiseled off if t...   Sep 16 2010, 10:35 PM
mgphoto   Copper is used so it can be cold chiseled off if ...   Sep 17 2010, 12:37 AM
avidfanjpl   Hey I used gasket cement, but superglue is good to...   Sep 17 2010, 01:22 AM
Van   Copper coated. You can get them from NAPA for abo...   Sep 17 2010, 05:25 AM
realred914   i'd still go with the specified torque as poin...   Sep 17 2010, 10:49 AM
mgphoto   i'd still go with the specified torque as poi...   Sep 17 2010, 01:02 PM
Cap'n Krusty   I agree with Dave (realred). It would be well for...   Sep 17 2010, 02:17 PM
mgphoto   I agree with Dave (realred). It would be well fo...   Sep 17 2010, 04:59 PM
Cap'n Krusty   I agree with Dave (realred). It would be well f...   Sep 18 2010, 07:58 AM
mgphoto   [quote name='mgphoto' post='1372291' date='Sep 17...   Sep 18 2010, 09:41 AM
mgphoto   [quote name='mgphoto' post='1372291' date='Sep 1...   Sep 18 2010, 12:30 PM
mgphoto   [quote name='mgphoto' post='1372503' date='Sep 18...   Sep 18 2010, 04:40 PM
brer   [quote name='mgphoto' post='1372503' date='Sep 1...   Sep 18 2010, 06:58 PM
Cap'n Krusty   [quote name='mgphoto' post='1372291' date='Sep 1...   Sep 18 2010, 07:40 PM
charliew   Nickel antisieze is for high temperature. Solid br...   Sep 17 2010, 05:08 PM
Krieger   Didn't someone reccomend heating the copper ga...   Sep 17 2010, 07:58 PM
dangrouche   yes by all means, flame the new copper gaskets til...   Sep 17 2010, 08:42 PM
solex   I had it with the copper plated nuts, and pulling ...   Sep 18 2010, 11:14 AM
mgphoto   I got it to work by using a 10mm x 1.25 helicoil a...   Sep 20 2010, 10:39 AM


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