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> Fresh Air Blower, Sound, but no fury
rwilner
post Oct 4 2010, 08:35 AM
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When I put both black levers to the right, I can hear the fresh air fan blowing but the airflow out the defrost and dash vents is quite minimal. The fan does work on all 3 speeds.

Similarly -- I just reattached all my heat, and even with the booster fan going in the engine compartment, there is just not much airflow. The engine compartment hose and the flapper --> firewall hose are new, the HX's are SSIs in good shape as is the rest of the engine compartment plumbing.

What level of airflow should I expect? What should i check or refurbish to get better CFMs?
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McMark
post Oct 4 2010, 06:48 PM
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Red lever has nothing to do with the fresh air blower.

I looked at the air flow system again to refresh myself. Here's the important points:

1. The dash vents are a 'branch' off the defrost vents. So anytime you're on 'defrost' you're also blowing out the side vents. This is something I had never considered. You'll get better windshield defrosting if you shut the side vents closed with the little lever.

2. The fresh air location lever (middle) and the hot air location lever (bottom, red) both work the same way. All the way to the left directs the air out the bottom. All the way to the right directs air out the defrost vent (see #1).

3. Pressing the floor lever down is supposed to shut off hot air completely. Moving the top dash lever all the way left is supposed to shut off fresh air completely.

4. If you're getting unequal flow between the left and right vents, you need to check the hoses and boxes for obstructions. You also need to confirm that your flapper boxes are opening fully at the exhaust system. And that your fresh air box valves are opening correctly (pull the paper tubes and look inside).
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rwilner
post Oct 5 2010, 06:15 AM
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QUOTE(McMark @ Oct 4 2010, 08:48 PM) *

Red lever has nothing to do with the fresh air blower.


yep, I get that.

QUOTE

I looked at the air flow system again to refresh myself. Here's the important points:

1. The dash vents are a 'branch' off the defrost vents. So anytime you're on 'defrost' you're also blowing out the side vents. This is something I had never considered. You'll get better windshield defrosting if you shut the side vents closed with the little lever.


my car doesn't have a little lever, it has a wheel under the vent outlet, but it definitely operates as you describe.

QUOTE

2. The fresh air location lever (middle) and the hot air location lever (bottom, red) both work the same way. All the way to the left directs the air out the bottom. All the way to the right directs air out the defrost vent (see #1).


Yep -- on my car, this red lever does nothing to effect hot air flow direction. I checked and the cable is connected to the front-trunk flapper and seems to be moving the articulating arm.

QUOTE

3. Pressing the floor lever down is supposed to shut off hot air completely. Moving the top dash lever all the way left is supposed to shut off fresh air completely.


these both work as described in my car.

QUOTE

4. If you're getting unequal flow between the left and right vents, you need to check the hoses and boxes for obstructions. You also need to confirm that your flapper boxes are opening fully at the exhaust system. And that your fresh air box valves are opening correctly (pull the paper tubes and look inside).


At this point i'm suspecting the tubes because the flappers seem to be working. I will pull it apart over the long weekend and investigate.

Mark -- is there any advantage to the OE tubing other than that it's OE? I'd prefer to use the more flexible, durable, and cheaper nylon tubing.
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Posts in this topic
rwilner   Fresh Air Blower   Oct 4 2010, 08:35 AM
PanelBilly   Take a close look at the paper tubes that the air ...   Oct 4 2010, 08:46 AM
rwilner   Take a close look at the paper tubes that the air...   Oct 4 2010, 08:50 AM
Drums66   Take a close look at the paper tubes that the ai...   Oct 4 2010, 12:16 PM
rwilner   I'm going to buy some of this tubing -- it has...   Oct 4 2010, 12:38 PM
rhodyguy   where do you have the bottom lever positioned?   Oct 4 2010, 08:50 AM
rwilner   where do you have the bottom lever positioned? T...   Oct 4 2010, 08:54 AM
Tom_T   I agree Rich, if you've verified that your fan...   Oct 4 2010, 11:03 AM
rwilner   I agree Rich, if you've verified that your fa...   Oct 4 2010, 11:43 AM
burton73   I just rebuild the air box flapper box in a super ...   Oct 4 2010, 11:59 AM
McMark   Our fresh air boxes like to collect leaves, acorns...   Oct 4 2010, 12:37 PM
rwilner   The levers work as follows: Top Lever - Fresh air...   Oct 4 2010, 01:42 PM
McMark   Get this 60mm paper tubing. It's OE style.   Oct 4 2010, 12:41 PM
jim_hoyland   Be sure nothing has fallen into the windshield air...   Oct 4 2010, 02:12 PM
rwilner   ok, an update: Did some investigating and the pas...   Oct 4 2010, 05:53 PM
McMark   Red lever has nothing to do with the fresh air blo...   Oct 4 2010, 06:48 PM
rwilner   Red lever has nothing to do with the fresh air bl...   Oct 5 2010, 06:15 AM
Racer Chris   Rich, the McMaster link you provided is for a 5/16...   Oct 5 2010, 09:52 AM
rwilner   Rich, the McMaster link you provided is for a 5/1...   Oct 5 2010, 10:54 AM
rwilner   [quote name='Racer Chris' post='1379544' date='Oc...   Oct 5 2010, 11:00 AM
McMark   The link I sent for paper tube is ~$5 / ft. ...   Oct 5 2010, 12:08 PM


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