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| 914Gelb |
Feb 8 2012, 03:06 AM
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#1
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Member ![]() ![]() Group: Members Posts: 104 Joined: 7-July 11 From: Vienna Member No.: 13,288 Region Association: Austria |
Hello guys,
I've bought my car without any test drive because it was unsed many years. Now my transmission is on my todo list. I already opened the case to inspect the 1st gear. I saw a syncro ring which seems to be less used but the dog teeth and the slider speeks other words. My impression.. I have to change slider, dog teeth and syncro. I added some pictures, who can distinguish between poo parts and reusable ones. Attached thumbnail(s) |
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| Dr Evil |
May 16 2012, 06:38 AM
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#2
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Send me your transmission! ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 23,041 Joined: 21-November 03 From: Loveland, OH 45140 Member No.: 1,372 Region Association: MidAtlantic Region
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There is another alternative to changing cases. The original /6 box I just rebuilt has both bearing races in the case loose. Since I use good used parts in my rebuilds where ever I can, I measured all of my stock and found that there is just enough variance in outer race diameter to take up that slop. The end result was a better bearing with appropriate interference with the case. If you measure the outer race of the loose bearing, I or someone else may have a larger one for you. If you go the lock-tite route, I would use a very good bearing or a new one to ensure you do not need to remove it anytime soon. You should get another 30-40 years out of the bearing that way.
As for swapping gears, that is easy. You just measure the thickness of the gears (in the center), compare them to the thickness of the ones you are swapping off (you only need to measure the pinion shaft), and then adjust for the difference either at the gaskets between the intermediate plate and case if you can, or the shims on the pinion itself. |
914Gelb 914-6 transmission rebuild Feb 8 2012, 03:06 AM
Dr Evil Your slider looks fantastic. The gears show typica... Feb 8 2012, 08:55 AM
Dr Evil Oh, while you are in there, you should change out ... Feb 8 2012, 08:56 AM
914Gelb
Oh, while you are in there, you should change out... Feb 9 2012, 01:50 AM
jimkelly no pic of a worn out slider but its the teeth, jus... Feb 9 2012, 04:01 AM
914Gelb I now know how new teeth should look like, but is ... Feb 9 2012, 04:57 AM
Dr Evil You can reuse teeth from other gears as long as yo... Feb 9 2012, 12:39 PM
Dr Evil As for wear limit, I do not know of an indicator. ... Feb 9 2012, 12:41 PM
914Gelb Hello
I continued my transmission rebuild and ha... May 14 2012, 11:49 PM
Dr Evil That is toast. The race in the case should not mov... May 15 2012, 06:50 AM
914Gelb So, it'S not possible to get ring and pinion i... May 15 2012, 07:04 AM
Richard Casto Georg,
Regarding the bore for the roller bearing,... May 15 2012, 02:17 PM
Dr Evil I agree that another core would be a better invest... May 15 2012, 02:55 PM
914Gelb Thanks for the answers! I also think it makes... May 15 2012, 11:35 PM
914Gelb I will measure the outer race of the bearing, do I... May 20 2012, 01:24 PM
Dr Evil Yes, the bearing should be replaced as a unit to b... May 20 2012, 02:46 PM
914Gelb Hello,
I measured the ring 72.00mm!
May 23 2012, 01:03 PM
914Gelb Next step of transmission rebuild, 1st gear dogtee... May 23 2012, 01:21 PM
914Gelb Next step installation of new dogteeht.
May 23 2012, 01:35 PM
914Gelb Last step the check according the manual. Perfect.... May 23 2012, 01:45 PM
Dr Evil Hey Georg,
Great work. I have had only one ring b... May 23 2012, 02:07 PM
Dr Evil Did you need the smaller bearing that goes above t... May 23 2012, 02:08 PM
Richard Casto Georg,
As Mike mentioned above, sometimes the rin... May 23 2012, 02:56 PM
914Gelb I continued my work with cleaning some parts of th... May 27 2012, 01:50 PM
Dr Evil I will go out and measure the bearing right now. I... May 27 2012, 02:31 PM
914Gelb That's fine, If I have all parts I will finish... May 27 2012, 02:37 PM
914Gelb I have to leave for today, I will anwser your mail... May 27 2012, 02:41 PM
914Gelb more pictures from my transmission rebuild. I made... Sep 10 2012, 12:15 PM
914Gelb 2nd option of S&P setting.
Pls. tell me y... Sep 10 2012, 12:23 PM
914Gelb I bought the tool (VW 385)to measure the pinion de... Oct 11 2012, 12:53 AM
Cairo94507 That is a beautiful transaxle you have there. Con... Oct 11 2012, 06:51 AM
rjames wow. Nicely done! Oct 11 2012, 10:43 AM
Dr Evil Good job, Georg :thumbsup: What was the price for ... Oct 11 2012, 11:25 AM
914Gelb Hello,
the price was match more than 400. The too... Oct 11 2012, 11:13 PM
Cairo94507 ....oh no....he wants to see the Doc's tool...... Oct 12 2012, 06:43 AM
Dr Evil My tool is made out of an old differential and was... Oct 12 2012, 03:12 PM![]() ![]() |
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