 914-6 transmission rebuild, Can I reuse the 1st gear |
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| 914Gelb |
 Feb 8 2012, 03:06 AM
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#1
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Member  Group: Members Posts: 104 Joined: 7-July 11 From: Vienna Member No.: 13,288 Region Association: Austria  |
Hello guys,
I've bought my car without any test drive because it was unsed many years. Now my transmission is on my todo list. I already opened the case to inspect the 1st gear. I saw a syncro ring which seems to be less used but the dog teeth and the slider speeks other words. My impression.. I have to change slider, dog teeth and syncro. I added some pictures, who can distinguish between poo parts and reusable ones. Attached thumbnail(s)   
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| 914Gelb |
Oct 11 2012, 11:13 PM
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#2
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Member Group: Members Posts: 104 Joined: 7-July 11 From: Vienna Member No.: 13,288 Region Association: Austria |
Hello,
the price was match more than 400. The tool is completely new, it's the configuration which is described in the transmission manual: 1 x VAG VW 385 /17, Messplatte d=50 mm 100.07EUR 1 x VAG VW 385 /15, Messuhrverlängerung 9,3 mm 13.06EUR 1 x VAG VW 385 /30, Universaleinstellmeister 490.61EUR 1 x VAG VW 385 /14, Meßstößel 30 mm 29.86EUR 1 x VAG VW 385 /4, Zentrierscheibe (2 Stück) 397.73EUR 1 x VAG VW 385 /1, Messdorn 827.68EUR It' s a big investigation but I tried to work with dye.. contact pattern..not good, needs much time. Just two service stations in Austria are up to the task to set the backlash and pinion depth. For the job they are asking 400 up to 1000€. I have as second transmission I like to rebuild from my 2.0 liter 914. An additional reason, the VW tools which start with number 3 will just produced until 2014. Afterwards these tools are not longer purchasable!! I also like to do the job for other 914 and maybe 911 drivers. Can you show your tool, where does it come from?   Ciao Georg |
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Posts in this topic
914Gelb 914-6 transmission rebuild Feb 8 2012, 03:06 AM
Dr Evil Your slider looks fantastic. The gears show typica... Feb 8 2012, 08:55 AM Dr Evil Oh, while you are in there, you should change out ... Feb 8 2012, 08:56 AM
914Gelb
Oh, while you are in there, you should change out... Feb 9 2012, 01:50 AM jimkelly no pic of a worn out slider but its the teeth, jus... Feb 9 2012, 04:01 AM 914Gelb I now know how new teeth should look like, but is ... Feb 9 2012, 04:57 AM Dr Evil You can reuse teeth from other gears as long as yo... Feb 9 2012, 12:39 PM Dr Evil As for wear limit, I do not know of an indicator. ... Feb 9 2012, 12:41 PM 914Gelb Hello
I continued my transmission rebuild and ha... May 14 2012, 11:49 PM Dr Evil That is toast. The race in the case should not mov... May 15 2012, 06:50 AM 914Gelb So, it'S not possible to get ring and pinion i... May 15 2012, 07:04 AM Richard Casto Georg,
Regarding the bore for the roller bearing,... May 15 2012, 02:17 PM Dr Evil I agree that another core would be a better invest... May 15 2012, 02:55 PM 914Gelb Thanks for the answers! I also think it makes... May 15 2012, 11:35 PM Dr Evil There is another alternative to changing cases. Th... May 16 2012, 06:38 AM 914Gelb I will measure the outer race of the bearing, do I... May 20 2012, 01:24 PM Dr Evil Yes, the bearing should be replaced as a unit to b... May 20 2012, 02:46 PM 914Gelb Hello,
I measured the ring 72.00mm!
May 23 2012, 01:03 PM 914Gelb Next step of transmission rebuild, 1st gear dogtee... May 23 2012, 01:21 PM 914Gelb Next step installation of new dogteeht.
May 23 2012, 01:35 PM 914Gelb Last step the check according the manual. Perfect.... May 23 2012, 01:45 PM Dr Evil Hey Georg,
Great work. I have had only one ring b... May 23 2012, 02:07 PM Dr Evil Did you need the smaller bearing that goes above t... May 23 2012, 02:08 PM Richard Casto Georg,
As Mike mentioned above, sometimes the rin... May 23 2012, 02:56 PM 914Gelb I continued my work with cleaning some parts of th... May 27 2012, 01:50 PM Dr Evil I will go out and measure the bearing right now. I... May 27 2012, 02:31 PM 914Gelb That's fine, If I have all parts I will finish... May 27 2012, 02:37 PM 914Gelb I have to leave for today, I will anwser your mail... May 27 2012, 02:41 PM 914Gelb more pictures from my transmission rebuild. I made... Sep 10 2012, 12:15 PM 914Gelb 2nd option of S&P setting.
Pls. tell me y... Sep 10 2012, 12:23 PM 914Gelb I bought the tool (VW 385)to measure the pinion de... Oct 11 2012, 12:53 AM Cairo94507 That is a beautiful transaxle you have there. Con... Oct 11 2012, 06:51 AM rjames wow. Nicely done! Oct 11 2012, 10:43 AM Dr Evil Good job, Georg :thumbsup: What was the price for ... Oct 11 2012, 11:25 AM Cairo94507 ....oh no....he wants to see the Doc's tool...... Oct 12 2012, 06:43 AM Dr Evil My tool is made out of an old differential and was... Oct 12 2012, 03:12 PM |
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