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> Ring and Pinion Backlash, What's everyone doing?
Matt Romanowski
post Apr 15 2013, 07:11 PM
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For the folks who are rebuilding their own transmissions, what are you using for a backlash measurement? The manual says around .007, but that seems a little tight. We're trying to get some temperature out of the transmission and were thinking about running a little looser. Anyone tried that?
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Dr Evil
post Apr 16 2013, 11:58 AM
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I use the factory tool, or at least a clone of it. The factory states that .012-.018 (edit:McMark 0.12-0.18mm or 0.005-0.007") is tolerance. The way that the back lash is set at the factory is that the pinion is mated to the ring at a set design measurement "N" and then the unit is run on a machine and slowly adjusted out from the center line of the ring gear until the quietest operation is attained. This number is then scribed onto the pinion head, i.e. n=18 would mean that you need to set the pinion back from N +.018.

To do this correctly, you need the special tool. Varying in or out will not give you much in the form of performance and I do not think it will effect cooling all that much either. One can surmise that the quieter running factory setting is the least amount of friction one can get from the R/P.
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Jon B
post Oct 7 2013, 10:49 PM
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QUOTE(Dr Evil @ Apr 16 2013, 10:58 AM) *

I use the factory tool, or at least a clone of it.

Photo below of factory tool, P258, with all accessories.
This tool will only measure pinion depth; other tools are needed to determine ring gear backlash and differential bearing preloads.

I'm curious to see the clones being made.

Attached Image

Jon B.
Vista, CA
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Dr Evil
post Oct 8 2013, 10:34 AM
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QUOTE(Jon B @ Oct 8 2013, 12:49 AM) *

QUOTE(Dr Evil @ Apr 16 2013, 10:58 AM) *

I use the factory tool, or at least a clone of it.

Photo below of factory tool, P258, with all accessories.
This tool will only measure pinion depth; other tools are needed to determine ring gear backlash and differential bearing preloads.

I'm curious to see the clones being made.

Attached Image

Jon B.
Vista, CA

Mine was made by a machinist and has the same dimensions as the factory tool. I only have to use it when replacing R/P for failure of inspection or traumatic failure. Most of the time, and I have covered this extensively here and in my DVD, I instruct people to measure gaskets and maintain factory set specs. The vib issues is not much of a concern in the small increments we deal with. It is mainly a nuisance. Many other manufacturers do not do the finite test in leu of just matching patters with dykem or other indicator to a visual pattern.

In a race box, though, I would keep as much friction and vibe out of your setup as fatigue will be highly magnified. Bearings wear and tolerances are quickly lost.
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0396
post Oct 8 2013, 12:31 PM
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QUOTE(Dr Evil @ Oct 8 2013, 09:34 AM) *

QUOTE(Jon B @ Oct 8 2013, 12:49 AM) *

QUOTE(Dr Evil @ Apr 16 2013, 10:58 AM) *

I use the factory tool, or at least a clone of it.

Photo below of factory tool, P258, with all accessories.
This tool will only measure pinion depth; other tools are needed to determine ring gear backlash and differential bearing preloads.

I'm curious to see the clones being made.

Attached Image

Jon B.
Vista, CA

Mine was made by a machinist and has the same dimensions as the factory tool. I only have to use it when replacing R/P for failure of inspection or traumatic failure. Most of the time, and I have covered this extensively here and in my DVD, I instruct people to measure gaskets and maintain factory set specs. The vib issues is not much of a concern in the small increments we deal with. It is mainly a nuisance. Many other manufacturers do not do the finite test in leu of just matching patters with dykem or other indicator to a visual pattern.

In a race box, though, I would keep as much friction and vibe out of your setup as fatigue will be highly magnified. Bearings wear and tolerances are quickly lost.



Any pictures of these various copies of the P258??
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Posts in this topic
Matt Romanowski   Ring and Pinion Backlash   Apr 15 2013, 07:11 PM
Mark Henry   I wouldn't try that, maybe it's time for a...   Apr 15 2013, 08:34 PM
Matt Romanowski   I wouldn't try that, maybe it's time for ...   Apr 16 2013, 05:15 AM
Mark Henry   I don't race so mine is just stock. But, I...   Apr 16 2013, 08:02 AM
pcar916   :agree: The backlash and contact pattern go work...   Apr 16 2013, 08:16 AM
Matt Romanowski   You can have good settings and contact and still b...   Apr 16 2013, 08:29 AM
Dr Evil   I use the factory tool, or at least a clone of it....   Apr 16 2013, 11:58 AM
Jon B   The factory states that .012-.018 is tolerance... ...   Oct 6 2013, 10:32 PM
Jon B   I use the factory tool, or at least a clone of it...   Oct 7 2013, 10:49 PM
Dr Evil   [quote name='Dr Evil' post='1850919' date='Apr 16...   Oct 8 2013, 10:34 AM
396   [quote name='Dr Evil' post='1850919' date='Apr 1...   Oct 8 2013, 12:31 PM
Dr Evil   Not using inches, why would you assume so? Decimal...   Oct 6 2013, 10:35 PM
Jon B   Not using inches, why would you assume so? I didn...   Oct 6 2013, 10:57 PM
396   Not using inches, why would you assume so? Hi, I...   Oct 7 2013, 05:44 PM
Dr Evil   Sure, whatever   Oct 7 2013, 12:26 AM
Matt Romanowski   Jon - Good call. As an update, we're going to...   Oct 7 2013, 06:19 AM
76-914   Jon - Good call. As an update, we're going t...   Oct 7 2013, 08:19 AM
Jon B   As an update, we're going to pull the transmi...   Oct 7 2013, 10:00 PM
r_towle   Matt, what kind of differential do you use? Rich   Oct 7 2013, 07:56 PM
Matt Romanowski   Matt, what kind of differential do you use? Rich...   Oct 7 2013, 11:32 PM
zambezi   [quote name='Jon B' post='1936884' date='Oct 6 20...   Oct 7 2013, 08:18 PM
Dr Evil   Ya, in my free time ;) Sorry, I am at my 9a-9p job...   Oct 8 2013, 12:41 PM
Dr Evil   Search on Pelican as the guy who made them had a t...   Oct 8 2013, 12:41 PM
jimkelly   see post #43 http://www.914world.com/bbs2/index.p...   Oct 8 2013, 12:47 PM
Dr Evil   Um, no. That is not it.   Oct 8 2013, 12:49 PM
Matt Romanowski   Post 21 shows one though.   Oct 8 2013, 01:25 PM
sixnotfour   http://forums.pelicanparts.com/porsche-911...tml#p...   Oct 8 2013, 01:56 PM
Dr Evil   http://forums.pelicanparts.com/porsche-911...tml#...   Oct 8 2013, 02:42 PM
r_towle   Matt, Have you considered replacing the diff hous...   Oct 8 2013, 07:44 PM
Matt Romanowski   Matt, Have you considered replacing the diff hou...   Oct 8 2013, 08:25 PM
Jon B   We have a billet intermediate plate and side plate...   Oct 8 2013, 09:35 PM
Matt Romanowski   We have a billet intermediate plate and side plat...   Oct 8 2013, 10:46 PM
Jon B   Matt, You realize that's alot of engine and t...   Oct 8 2013, 11:32 PM
Matt Romanowski   Matt, You realize that's alot of engine and ...   Oct 9 2013, 06:07 AM
r_towle   Matt, You realize that's alot of engine and ...   Oct 9 2013, 11:19 AM
Jon B   Can you replace the ring and pinion with the 8 too...   Oct 9 2013, 12:07 PM
John   I use the VW tools. Got them to do 915's, but...   Oct 8 2013, 07:52 PM
Jon B   John, Those are excellent tools, and Porsche-reco...   Oct 8 2013, 09:18 PM
John   John, Those are excellent tools, and Porsche-rec...   Oct 9 2013, 08:18 PM
914forme   Okay the magic mystery tool is really not needed. ...   Oct 9 2013, 07:17 AM
pcar916   Now Pinion Backlash, I hate doing that, shims, pu...   Oct 9 2013, 08:24 AM
Dr Evil   Agreed, I hate setting preload. <_<   Oct 9 2013, 08:23 AM
Dr Evil   Going to more teeth on the pinion of a 901 will ac...   Oct 9 2013, 12:10 PM
Jon B   Going to more teeth on the pinion of a 901 will ac...   Oct 9 2013, 02:08 PM
Dr Evil   I disagree. When it comes to the 901 pinion, more ...   Oct 9 2013, 02:19 PM
Jon B   More teeth increase the gear's load bearing su...   Oct 9 2013, 03:01 PM
Dr Evil   We can disagree. In any case it's really no...   Oct 9 2013, 03:08 PM
Dr Evil   Late, but none the less relevant.   Oct 9 2013, 04:30 PM
Jon B   It only began in April, so not quite a resurrectio...   Oct 9 2013, 05:13 PM
Dr Evil   Yup, relevant, addressed two misplaced decimals, I...   Oct 9 2013, 05:31 PM
Jon B   John, I have more than one bar, but keep the smal...   Oct 9 2013, 10:00 PM
Jon B   914 Transmission Measuring differential bearing pr...   Oct 11 2013, 03:46 PM
396   Thanks for the indepth education. Now we know who ...   Oct 11 2013, 03:54 PM
Jon B   914 Transmission Setting Ring & Pinion Factor...   Oct 11 2013, 04:03 PM


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