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> I figured on a triple gauge Take-2 see the end., trying it myself - again, sigh
worn
post Nov 5 2013, 08:55 AM
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It seems that a lot of the triple gauge business involves making new holes in the back of the can. I figured I could do that. Especially after watching the threads here over and over. Thanks to all.

My problem was the gauge face. I di not want a simple cut out for the gauges. I wanted it embossed in like stock. So here is what I came up with.

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The dies fit in my old cast iron hydraulic press. You can see the bottom plate in the photo. I am having some tears, but generally they are about at the cut out line (IMG:style_emoticons/default/biggrin.gif) so maybe they are OK. I found that even with some silversmithing under my belt, I cannot do this by hand. The press makes it flat and even. A coat of high build primer, sanding for flat and trimming and a coat of satin black and I am done I think. Then I need to do some wiring.

BTW, I am looking for some balled up otherwise useless harness wires so I can match the wire colors.
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worn
post Jul 30 2015, 11:08 AM
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OK, triple gauge: take two for Warren

I decided to be more serious. Boy was that a long haul. Started with making real dies

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Then there was some milling and shaping
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Then it was time to press - 016 aluminum sheet. Similar to original thickness

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Then it suddenly got very very difficult. I had the blanks and I found that I could perfectly duplicate the letters with the laser printer. It went onto stick on vinyl.

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This was one of the better ones. Getting things to stick and align and not show shiny edges was a nightmare. I tried real paper too. Either wrinkles bubbles or the ink would scratch off. Still the VDO was right where I wanted it...

Onward anyhow
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Lights with color anyway you like. I like plain blue-green white thank you. Sort of Stewart Warner look

Then the gauge cans and rubber lights.
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Wish it wasn't a plastic lens for these gauges, but I did polish it.
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So there you have it: Take-2

I have a silk screen with the emulsion ready to expose, so maybe there will be a take 3. Two months of fiddling because this is the oil pressure gauge and I want to install the 3.2. Yes, it is an odd approach now that you mention it. Anyone with wisdom about lettering would be welcome to chime in. I know it isn't quite the thing.
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worn   I figured on a triple gauge Take-2 see the end.   Nov 5 2013, 08:55 AM
timothy_nd28   Awesome, this is the exact way these should be don...   Nov 5 2013, 09:03 AM
timothy_nd28   Is there enough material to fold some tabs over?   Nov 5 2013, 09:09 AM
worn   Is there enough material to fold some tabs over? ...   Nov 5 2013, 09:58 AM
billh1963   Will these be available for purchase?   Nov 5 2013, 10:11 AM
Mark Henry   Will these be available for purchase? Yes, I was...   Nov 5 2013, 10:33 AM
worn   Will these be available for purchase? I have to...   Nov 5 2013, 11:09 AM
peteyd   have you tried annealing the aluminum first? It sh...   Nov 5 2013, 11:16 AM
914forme   Way to improve on our original design. :headbang...   Nov 5 2013, 11:18 AM
Mblizzard   Are you using any lubricant while pressing. That ...   Nov 5 2013, 11:26 AM
rdauenhauer   Ive got a big ole box of old hacked harnesses LMK ...   Nov 5 2013, 09:19 PM
nsr-jamie   We use very thin vinly plastic in the presses here...   Nov 5 2013, 09:50 PM
John   Those are interesting indeed. Once upon a time I ...   Nov 5 2013, 10:13 PM
CptTripps   GREAT project. Bravo. ...I have nothing to add p...   Nov 6 2013, 08:02 AM
arcadeforever   beautiful job!!   Nov 6 2013, 08:42 AM
r_towle   quad gauge please temp pressure fuel volts   Nov 6 2013, 04:14 PM
worn   quad gauge please temp pressure fuel volts Tha...   Nov 6 2013, 04:22 PM
timothy_nd28   I could order you a furnace, and then have you pic...   Nov 6 2013, 04:30 PM
worn   OK, triple gauge: take two for Warren I decided t...   Jul 30 2015, 11:08 AM
914forme   Oh nice and great job :first: I'll take one,...   Jul 30 2015, 11:52 AM
worn   Oh nice and great job :first: I'll take one...   Jul 30 2015, 12:00 PM
worn   [quote name='914forme' post='2216774' date='Jul 3...   Aug 5 2015, 02:04 PM
914forme   [quote name='914forme' post='2216774' date='Jul 3...   Aug 5 2015, 06:52 PM
mepstein   [quote name='914forme' post='2216774' date='Jul ...   Aug 5 2015, 07:31 PM
914forme   [quote name='914forme' post='2219318' date='Aug 5...   Aug 6 2015, 04:43 AM
worn   [quote name='914forme' post='2216774' date='Jul ...   Aug 6 2015, 02:30 PM
mepstein   I'd like one.   Jul 30 2015, 12:14 PM
billh1963   Yep...if you decide to sell these put me on a list...   Jul 30 2015, 12:20 PM
Valy   Wow! Great job!   Jul 30 2015, 01:39 PM
'73-914kid   Please put me down for a piece as well. Been runni...   Jul 30 2015, 01:50 PM
mepstein   Put me on your list. I have the 911 gauges ready t...   Aug 5 2015, 03:44 PM


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