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| stevegm |
Oct 22 2016, 01:04 PM
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#1
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Advanced Member ![]() ![]() ![]() ![]() Group: Members Posts: 2,111 Joined: 14-July 14 From: North Carolina Member No.: 17,633 Region Association: South East States
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I need to remove the heads off of a newly rebuilt engine (4-cylinder) I built (never run). They have already been torqued. Are the head gaskets and gasket between the cylinder and block, compression gaskets that should be thrown away (i.e., replaced with new one) after I untorque the heads?
The head gaskets will be easy to replace. But I'd have to pull the cylinders to replace the ones between them and the block. |
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| mbseto |
Oct 28 2016, 08:31 AM
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#2
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Senior Member ![]() ![]() ![]() Group: Members Posts: 1,257 Joined: 6-August 14 From: Cincy Member No.: 17,743 Region Association: North East States |
Tried to find that discussion mentioned upthread. Not sure if it was one of these, but here are some pull quotes for historical perspective...
2009: http://www.914world.com/bbs2/index.php?showtopic=99426 QUOTE(brandomc @ Sep 16 2009, 04:21 PM) * QUOTE(aircooledtechguy @ Sep 16 2009, 04:13 PM) * These gaskets PROMOTE leaks and should NOT be used. Thanks for the info, that sounds like a good solution. Does everybody else agree? I DO NOT agree. 36 Years of T4 experience, all of it professionally, tells me you need to use/keep the head gaskets on a stockish 1.7. If you choose to delete them, be sure to calculate and shim the cylinders to make up for the increased compression, something you DO NOT want, especially with the fuel we get today...... If you have erosion on either the cylinders or the heads, you'll need to replace the pistons and cylinders or surface the heads, which ever is appropriate, and shim the cylinders to compensate for the material removed. DO NOT lap the cylinders into the heads. Your eyes and arms DO NOT constitute a vertical milling machine, and they're not gonna maintain the tolerances. You will need head gaskets, pushrod tube gaskets, exhaust gaskets, valve cover gaskets, and intake insulator/gaskets. The Cap'n http://www.914world.com/bbs2/index.php?showtopic=113219 Nice (sick) photo of a failure. 2011: http://www.914world.com/bbs2/index.php?showtopic=145983 QUOTE(larss @ Sep 29 2011, 06:48 AM) * If I don't fit any gasket at the top of the cylinders (which is what every expert suggests) will this affect the type/thickness of shim used at the bottom or is the increase in compression so marginal that standard shims can be used? /Lars "Every expert suggests"? What, I'm no expert, despite my 38 years of T4 engine building? I use them and I've never had a problem. The Cap'n You obviously don't know, because you couldn't find the technical bulletin, that the delete applies ONLY to the 2 liter busses with the modified replacement cylinder heads. It doesn't apply to the original heads, nor to the 1.7/1.8 engines, nor to the 2.0 Porsche engine. The internet is filled with people who mention the document but have failed to either read or understand it. Lotsa cases like that, and not just in the car related sites. People hear things and repeat them as if they were true. Jake, among others, leaves the gaskets out, and I'm fine with that. He has the R&D and practical experience to do that, and he has the ability to prepare ALL the necessary surfaces in order to do it right, and not to just leave them out. FWIW, if your heads are not new and untouched, the CC volume isn't going to be "standard". Surfacing the head changes the CC volume, and the amount of change depends on the depth and the number of times it's been done. The Cap'n 2014: http://www.914world.com/bbs2/index.php?showtopic=245617 If you're willing to put the kind of basic prep work into your engine that Jake does, the absence of head gaskets is probably not going to be a bad thing. How many folks here have the cases checked for warpage, and corrected both at the bore AND the deck? People on this forum complain about the cost of a rebuild, and they don't even do a proper "remanufacture". Most just do the minimum and forget it until something fails prematurely. Not so Jake, and not so me. The Cap'n there ARE times when a head gasket is a good idea. When you have questionable machining from a flycut, for example, and lapping won't be enough. Or when have no other way to get deck height, are building a performance engine that will be torn down frequently, things like that. Or even when you just damned well want to DBCooper The point that everyone here seems to have missed is VW redesigned the cylinder heads. The Spanish heads are of the redesigned variety. When that happened, the head gaskets were no longer necessary. They DO NOT tell you to leave out the head gaskets on engines not of the specified series. Note, too, that the 914 2.0 is a VW "BASED" engine, and the pistons, cylinders, and heads are different from the 2.0 VW engine. The Cap'n |
stevegm Are head and cylinder gaskets compression gaskets? Oct 22 2016, 01:04 PM
injunmort i would not disturb the base gaskets and you can a... Oct 22 2016, 01:11 PM
HAM Inc
i would not disturb the base gaskets and you can ... Oct 22 2016, 05:24 PM
N_Jay The bottom are shims and should not compress.
The... Oct 22 2016, 02:47 PM
stugray Bigger question: WHY are you using head gaskets? Oct 22 2016, 04:56 PM
ClayPerrine
Bigger question: WHY are you using head gaskets?... Oct 22 2016, 05:33 PM
stevegm
Bigger question: WHY are you using head gaskets... Oct 22 2016, 08:26 PM

HAM Inc
[quote name='ClayPerrine' post='2414584' date='Oc... Oct 22 2016, 08:33 PM
Keyser Sose
The VW tech bulletin everyone seems to refer to ... Oct 23 2016, 11:26 AM
Dave_Darling At one point, at least, there were also copper hea... Oct 22 2016, 05:33 PM
injunmort i know which gaskets op was referring to. mine are... Oct 23 2016, 04:02 PM
stugray
i know which gaskets op was referring to. mine ar... Oct 23 2016, 10:17 PM
Mark Henry If you want head gaskets in one of my T4 engines f... Oct 25 2016, 08:28 AM
ClayPerrine
If you want head gaskets in one of my T4 engines ... Oct 25 2016, 09:09 AM
Jake Raby The last time I used any gaskets between the cylin... Oct 23 2016, 10:05 PM
injunmort one generation of that phone, not ten years of pro... Oct 24 2016, 03:05 AM
stugray
one generation of that phone, not ten years of pr... Oct 24 2016, 08:16 AM
N_Jay For those in the "No Gasket" world, do y... Oct 24 2016, 07:32 AM
injunmort yeah i saw that, i also see the manual, haynes, vw... Oct 24 2016, 08:53 AM
Keyser Sose Cool, but I wouldn't depend on Haynes as gospe... Oct 24 2016, 10:09 AM
ClayPerrine
Cool, but I wouldn't depend on Haynes as gosp... Oct 24 2016, 09:22 PM
stugray
Cool, but I wouldn't depend on Haynes as gos... Oct 25 2016, 07:13 AM
stevegm I didn't mean to invite a debate. This issue h... Oct 25 2016, 09:46 AM
Mark Henry New T4 AMC heads come with a big warning card in e... Oct 25 2016, 09:52 AM
Jake Raby You can lead a human to knowledge, but you can... Oct 25 2016, 09:00 PM
The Cabinetmaker Words to ponder Oct 25 2016, 09:24 PM
mbseto
You can lead a human to knowledge, but you can... Oct 26 2016, 08:34 AM
injunmort ^well said. my experience would lead me to lap th... Oct 26 2016, 08:57 AM
HAM Inc The reason VW said to stop using the head gaskets ... Oct 26 2016, 09:33 AM
Mueller Head gaskets installed on my current torn apart mo... Oct 26 2016, 09:55 AM
injunmort i could be wrong but what i see is a deformed gask... Oct 26 2016, 10:09 AM
HAM Inc
i could be wrong but what i see is a deformed gas... Oct 26 2016, 11:20 AM
Mueller
i could be wrong but what i see is a deformed gas... Oct 26 2016, 03:45 PM
rudedude pretty good eyes to see improper torque Oct 26 2016, 11:05 AM
stevegm :popcorn:
So, it sounds like I need to consider n... Oct 26 2016, 11:57 AM
N_Jay
:popcorn:
So, it sounds like I need to consider ... Oct 26 2016, 01:59 PM
injunmort i do use the gaskets, i think you mean aircooled v... Oct 26 2016, 01:20 PM
ClayPerrine There seems to be a difference of opinion here and... Oct 26 2016, 01:33 PM
Mark Henry My lapping procedure is actually quite simple.
I... Oct 26 2016, 01:44 PM
stugray
Head CC you can buy the plate kit or make one out... Oct 26 2016, 02:42 PM
stevegm Exactly. Leaving them out is not as simple as . . ... Oct 26 2016, 02:10 PM
N_Jay Vets will have larger syringes as they get used fo... Oct 26 2016, 02:51 PM
Mark Henry I've never had to find one, wife works at a ho... Oct 26 2016, 02:57 PM
Mueller
I've never had to find one, wife works at a h... Oct 27 2016, 09:40 AM
Mueller
I've never had to find one, wife works at a h... Oct 27 2016, 09:41 AM
injunmort ^that makes sense to me, in that the the exhaust s... Oct 26 2016, 04:51 PM
Mark Henry
^that makes sense to me, in that the the exhaust ... Oct 27 2016, 07:42 AM
N_Jay Thoughts!
Lapping barrels to heads:
Since th... Oct 27 2016, 08:33 AM
Mark Henry
I wonder what would happen if you machined a sli... Oct 27 2016, 08:55 AM
N_Jay
I wonder what would happen if you machined a sl... Oct 27 2016, 09:06 AM

Mark Henry
[quote name='Mark Henry' post='2416389' date='Oct... Oct 27 2016, 10:08 AM
ClayPerrine
[quote name='N_Jay' post='2416380' date='Oct 27 2... Oct 27 2016, 10:58 AM
N_Jay
[quote name='N_Jay' post='2416380' date='Oct 27 ... Oct 27 2016, 11:17 AM
mbseto Mark, thanks for that procedure above, that's ... Oct 27 2016, 09:05 AM
Mueller Picture "borrowed" from brand new post o... Oct 27 2016, 09:36 AM
Dave_Darling
Picture "borrowed" from brand new post ... Oct 27 2016, 05:15 PM
injunmort you guys know what i did today, i went for a drive... Oct 27 2016, 05:11 PM
Mueller
you guys know what i did today, i went for a driv... Oct 27 2016, 05:23 PM
Mueller
you guys know what i did today, i went for a driv... Oct 27 2016, 06:12 PM
ClayPerrine
It is proven the gaskets work, it is also proven... Oct 27 2016, 06:14 PM
ClayPerrine
The factory issued a service bulletin about not ... Oct 27 2016, 05:26 PM
injunmort i have seen it, it is part of this thread, but ref... Oct 27 2016, 05:29 PM
injunmort ^pretty much sums it up. i did not or any other pr... Oct 27 2016, 06:35 PM
cuddyk I think what's happening here is that some inc... Oct 27 2016, 07:35 PM
ClayPerrine
I think what's happening here is that some in... Oct 27 2016, 08:42 PM
injunmort cuddyk , i would like to invite all ne guys to my... Oct 27 2016, 07:50 PM
cuddyk I'm always up for a drive and BBQ. And for res... Oct 27 2016, 08:19 PM
N_Jay Sorry for jumping in, but I can tell you that in ... Oct 27 2016, 09:37 PM
timothy_nd28 My way is without question the best way. Lap the ... Oct 27 2016, 10:04 PM
KeithVonLaws Well said to N_Jay...
One other thing that has be... Oct 28 2016, 12:10 AM
Mark Henry My personal engine, 102mm X 78mm, nickies with JE ... Oct 28 2016, 12:49 AM
KeithVonLaws
My personal engine, 102mm X 78mm, nickies with JE... Oct 28 2016, 02:23 AM
Mark Henry
"nothing really trick" of the four engi... Oct 28 2016, 07:48 AM
Mark Henry Some head work I posted way back when this site st... Oct 28 2016, 01:23 AM
injunmort "nothing really trick" of the four engin... Oct 28 2016, 04:40 AM
N_Jay The problem with those heads pictured was not that... Oct 28 2016, 07:24 AM
DBCooper
The point that everyone here seems to have missed... Oct 28 2016, 10:44 AM
N_Jay This has ben fun and educational.
Thanks to those... Oct 28 2016, 11:17 AM
914_teener
This has ben fun and educational.
Thanks to thos... Oct 28 2016, 11:47 AM
DBCooper I asked him why most people put silicone in there ... Oct 28 2016, 12:48 PM
Mark Henry Yep if want to use a gasket on a stock engine go f... Oct 28 2016, 12:03 PM
stevegm
Yep if want to use a gasket on a stock engine go ... Oct 28 2016, 12:48 PM
N_Jay I have to agree with you on one point, you DEFINEL... Oct 28 2016, 12:37 PM
N_Jay Hey! Hay!
I know all about the famous o-... Oct 28 2016, 01:10 PM
Mueller
Hey! Hay!
I know all about the famous o... Oct 28 2016, 03:32 PM
Jake Raby
Hey! Hay!
I know all about the famous o... Nov 14 2016, 12:36 PM
stugray
Hey! Hay!
I know all about the famous ... Nov 15 2016, 03:45 PM
KeithVonLaws I bet more failures occur due to Pre-ignition or d... Oct 28 2016, 03:24 PM
Mark Henry
In my case Personally, I would like to see for m... Oct 29 2016, 08:30 AM
DBCooper
In my case Personally, I would like to see for ... Oct 29 2016, 08:44 AM
Mark Henry
You could do that, or go turbo Subaru, a half-to... Oct 29 2016, 01:06 PM
DBCooper And I almost didn't post it for fear of being ... Oct 29 2016, 02:31 PM
ClayPerrine RE: Are head and cylinder gaskets compression gaskets? Oct 29 2016, 04:14 PM
Keyser Sose I don't understand. If you don't like thi... Oct 29 2016, 04:38 PM
injunmort because we all like train wrecks, and i am a speci... Oct 29 2016, 06:07 PM
stugray Ok, I stayed out of this conversation towards the ... Nov 14 2016, 11:37 AM
stugray Just for future reference:
Gasket failure:
http:/... Nov 17 2016, 12:56 PM
Mark Henry
Shit:
http://barfblog.com/wp-content/uploads/2011... Nov 17 2016, 01:05 PM
stugray
[quote name='stugray' post='2424109' date='Nov 17... Nov 17 2016, 04:37 PM![]() ![]() |
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