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> how to get out rusted rocker panel screws, I tried everything I know...
914 RZ-1
post Aug 27 2017, 08:01 PM
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I had to take off my rocker panels. The screws on the passenger side were impossible to screw off. I tried: liquid wrench, screwdriver, screwdriver with wrench, screwdriver with impact wrench (stripped slot on heads), vise grips, bolt removers (with impact wrench), hammer (tapped screws to see if I could loosen the rust), screw extractor (broke 2 drill bits and 2 extractors) and torch. Finally gave up and used a cut-off wheel to cut the heads off.

There are bolt threads sticking out of the holes. I have sprayed them with more Liquid Wrench. Any ideas on how to remove these? I'd like to put screws back in the same holes. I got hex head bolts instead of those infernal cheeseheads.
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mepstein
post Aug 27 2017, 09:08 PM
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Heat till red. Touch an old candle to the threads as it cools. The wax will wick down without evaporating like penetrating fluid. Use vice grips when cool (contracts). Try to tighten a tiny bit before you loosen. This will usually break it free.

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bdstone914
post Aug 27 2017, 09:39 PM
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QUOTE(mepstein @ Aug 27 2017, 08:08 PM) *

Heat till red. Touch an old candle to the threads as it cools. The wax will wick down without evaporating like penetrating fluid. Use vice grips when cool (contracts). Try to tighten a tiny bit before you loosen. This will usually break it free.

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Work they back and forth after the heat treatment.
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