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> Carbon fiber people, help!, I need info
Dr Evil
post Nov 22 2004, 07:16 PM
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I have seen some very impressive custome work on this site and the latest had me thinking. If the door panels that I have seen did not require a vac bag, how did they do it. I have worked fiber glass before, and even had access to a vac bag set up when I worked on helos, but not anymore. With the cost of carbon fiber I would like to avoid a steap learning curve, so any info on techniques, amounts and types of materials, would be greatly appreciated. How do you get the pretty finish?
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Jeroen
post Nov 22 2004, 07:38 PM
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Hmmm... maybe you misunderstood. The sheets I meant are already done.
You just saw them to the shape you need and bolt em up (IMG:style_emoticons/default/biggrin.gif)

If you want to make big flat sheets yourself, you can use a piece of formica (hope that's the same in English (IMG:style_emoticons/default/biggrin.gif) It's the cheap wood panels with plastic covering)
This will get you a nice smooth surface to work on and it's cheap.
Lay down a good clear gelcoat, then the carbon weave, just like you would with fiberglass
You can make it from different layers of carbon, or just use 1 layer of carbon (the one you see) and use regular fiberglass mats to build up strength/thickness or even kevlar

For curved pieces, the molding is just the same as with fiberglass, except for clear carbon, you need perfect molds and perfect first gelcoat and a nice clean layup to get a good result because all stays visible
With fiberglass, you can fill imperfections because it gets painted anyway

Disclaimer... I've never done this before, but from what I heard and read, this is how it's done...
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