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> More rust repair...how far should I go?, for a 75 driver, not race, not CW???
cha914
post Nov 29 2004, 05:28 PM
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MUSR 8 - 5lug conversion done wed - drive 500miles thrus
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Ok,

Its time to start on my Dad's "nice" 914...its a 75 with the strange gold color option and white interior. It was a 1.8, but we yanked that out and are putting in a 2.0 that has "all the goodies" but thats for another thread...

The car has been basically sitting for the last 2+ years, the last one outside (I know, I know)...we finally pulled the rockers and interior this weekend for a full rust inspection...and it has more than I thought it did...big supprise I am sure.

So, this car is going to be a driver, i want to fix the rust as fast as possible, but I don't want to be a DAPO for the next guy, so how do I fix this rust without doing a full resto? It has the beginings of long rot, but its not bad yet...ok...here are the pics:

The overall picture:


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Deano
post Nov 29 2004, 10:14 PM
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I am just finishing up a similar repair job. Mine wasn't quite as bad, but I had to do basically what I would reccomend for yours. I bought a cheap mig welder and started practicing on scraps. When I was ready to start on the car, I cut out all of the rusted metal. I then treated everything with Ospho and then Por15. I cut and bent all of my own pieces (except jack posts). It wasn't as hard as I thought and I only spent about $50 on sheet metal. The results have been better than I had hoped for. I've been at it about a month or so and I am having a blast. Already contemplating my next project.
About the welder: Everyone on this site will bash cheap gasless welders, but I have found it to be just fine for a project of this size. If I go on to do other larger projects, I may upgrade, but for $100 (on sale at harbor freight) I'm pretty happy. Hope this helps. I don't think there is any cheap "short cut" to fixing your problems without becoming the DAPO
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cha914   More rust repair...how far should I go?   Nov 29 2004, 05:28 PM
cha914   It obviously needs a new battery tray, plus the ho...   Nov 29 2004, 05:30 PM
cha914   Here is the only soft part of the outer long...oth...   Nov 29 2004, 05:32 PM
cha914   Here is a shot of the inner fender rust above the ...   Nov 29 2004, 05:33 PM
cha914   Here is the firewall hole from inside the pass com...   Nov 29 2004, 05:35 PM
cha914   And here is the above mentioned rot at the floor p...   Nov 29 2004, 05:38 PM
cha914   So, what would you guys do? This car is probably ...   Nov 29 2004, 05:42 PM
cha914   :bump: damn...I guess I forgot to say I had pics...   Nov 29 2004, 09:53 PM
Rhodes71/914   Looks like you got your work cut out for ya, wish ...   Nov 29 2004, 09:58 PM
Deano   I am just finishing up a similar repair job. Mine ...   Nov 29 2004, 10:14 PM
LvSteveH   I’m in the same boat with a 76 I picked up as a ...   Nov 29 2004, 10:15 PM
Deano   Steve if your car is in similar condition, fix it...   Nov 29 2004, 10:26 PM
mharrison   Well, my Hell hole area is OK. The passenger side ...   Nov 29 2004, 10:34 PM
LvSteveH   Deano... don't take it the wrong way, but usin...   Nov 29 2004, 10:38 PM
Deano   If you don't do something with those "soft lon...   Nov 29 2004, 10:42 PM
mharrison   That's why I'm wondering if I need to take...   Nov 29 2004, 10:45 PM
Deano   Steve I understand what you are saying, but Tony ...   Nov 29 2004, 11:18 PM
LvSteveH   We are really spoiled here on the west coast with ...   Nov 30 2004, 12:17 AM
cha914   Wow...looks like I missed the good discussion on m...   Nov 30 2004, 08:22 AM
LvSteveH   I did the upper passenger side long. with the fend...   Nov 30 2004, 09:02 AM
cha914   Yeah, I figure I can tack the piece in with the mi...   Nov 30 2004, 09:14 AM
LvSteveH   I'd put in door braces while fabbing everythin...   Dec 1 2004, 01:47 AM
redshift   Is that glass, or rock salt? :lol: :( Ok......   Dec 1 2004, 01:54 AM
LvSteveH   What’s the scariest thing you can find in a 914?...   Dec 1 2004, 02:26 AM
Deano   Except maybe a plow attachment.   Dec 1 2004, 10:40 AM
trekkor     Dec 31 2004, 09:43 PM


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