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> Replacing rusty jack points, So this is what it means to own a 914...
Lilchopshop
post Mar 10 2020, 04:31 PM
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Pulled my rocker covers today to inspect for rot. Unfortunately I found significant rust on both jack points and the driver’s side long has a good size rust hole. I’m going to cut and patch the bad spots in the longs, but I’m trying to avoid a complete resto right now and I don’t want to get into exterior bodywork. The rear fenders are in pretty good shape but they seem to block access to the top flange of the jack point plate. Does anyone know if the jack points can be replaced correctly without cutting out a lower portion of the rear fender?


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Lilchopshop
post Mar 12 2020, 05:55 AM
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Thanks to all for the responses and opinions (never seems to be a shortage of those on this site (IMG:style_emoticons/default/biggrin.gif) ). Honestly, I fully expected to find some hidden rust on the car when I bought it and I don't regret purchasing the car at all. Actually, the more I take it apart, the happier I am with it. It has the specs I was looking for, is totally accident free, decently-solid hell hole, numbers-matching and in excellent shape overall (especially for living it's whole life in upstate NY, where you can practically count the number of nice driving days out of the year on one hand and the ratio of road salt to snow is about 1:1). Truth be told, this is the second 914 that I've owned. I bought my first ('72 1.7), back in 1999 for $1300 and it was a rusty mess, but I drove it anyway and loved every minute of it. Foolishly, I sold the car to make room in my then tiny, one-car garage, for my other restoration project at the time, my wife's '72 VW bug. Now that car was REALLY rusty.

My only real frustration about discovering this rust is that it messes with my plans for actually getting to drive the car. Since finding the car, my plan has been to get it to a driveable state quickly and then drive it for a year or two while I planned for a longer-term, nut-and-bolt restoration in the future. But thanks to this discovery (and to all you 914-worlders for getting in my head and messing with my conscience (IMG:style_emoticons/default/rolleyes.gif) ), I feel compelled to re-evaluate the plan and possibly embark on a more thorough restoration first.

So, in spirit of this re-evaluation, I dug a little deeper into the car last night. Interior stripped, doors off and lots more close inspection of the areas adjacent to the rusty discovery. I will get the borescope out soon to look inside the longs, but initial inspections seem to show that the rust is fairly well contained to the jack points and the immediate portions of the longs that they attach to. Here are a few more pictures. Oh, and notice the two big holes in the firewall? Those were the mount points for the shoulder straps from a cheesy 5-point harness that the PO installed. I don't think that there is a weaker point on the car to attach those to! (IMG:style_emoticons/default/blink.gif)


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Lilchopshop   Replacing rusty jack points   Mar 10 2020, 04:31 PM
IronHillRestorations   You'll probably have to cut a section off the ...   Mar 10 2020, 04:44 PM
dlee6204   It is possible to replace the points without cutti...   Mar 10 2020, 05:38 PM
flyer86d   I’ve done it by cutting out the lower couple of ...   Mar 10 2020, 05:59 PM
Superhawk996   Uh, what what do you intend to weld to? Can’t w...   Mar 10 2020, 07:07 PM
bbrock   Yeah.... I'm afraid you are beyond being able ...   Mar 10 2020, 07:13 PM
cary   Yes you can. But you can only do 3 rosettes on the...   Mar 11 2020, 08:45 AM
911GT2   Just out of curiosity. Do people leave the jackpoi...   Mar 11 2020, 08:58 AM
rjames   Just out of curiosity. Do people leave the jackpo...   Mar 11 2020, 10:05 AM
911GT2   Just out of curiosity. Do people leave the jackp...   Mar 11 2020, 11:00 AM
SirAndy   ... and are a big reason for rust. :confused: The...   Mar 11 2020, 11:22 AM
brant   ... and are a big reason for rust. :confused: Th...   Mar 11 2020, 11:49 AM
911GT2   ... and are a big reason for rust. :confused: Th...   Mar 11 2020, 02:05 PM
bbrock   ... and are a big reason for rust. :confused: Th...   Mar 11 2020, 04:14 PM
Superhawk996   Just a slight amendment to this. They should ha...   Mar 11 2020, 05:47 PM
914e   [quote name='rjames' post='2793193' date='Mar 11 ...   Mar 11 2020, 11:34 AM
brant   cut the fender and repaint... welcome to the typi...   Mar 11 2020, 09:28 AM
bkrantz   cut the fender and repaint... welcome to the typ...   Mar 11 2020, 07:57 PM
larryM   simpler advice - never buy a 914 (or 911 et al) wi...   Mar 15 2020, 12:46 PM
dr914@autoatlanta.com   NEVER cut the exterior sheet metal!!!...   Mar 11 2020, 09:30 AM
Cairo94507   This is disappointing- we have all been there. I ...   Mar 11 2020, 09:50 AM
SirAndy   Mandatory reading for anyone doing rust repair on ...   Mar 11 2020, 10:47 AM
thelogo   Mandatory reading for anyone doing rust repair on...   Mar 11 2020, 08:17 PM
Lilchopshop   Thanks to all for the responses and opinions (neve...   Mar 12 2020, 05:55 AM
jagalyn   Everything else looks really good... Seeing the ye...   Mar 12 2020, 06:31 AM
bkrantz   What about the passenger side?   Mar 12 2020, 09:21 PM
mepstein   What about the passenger side? :agree: Check t...   Mar 15 2020, 12:50 PM
Superhawk996   I can always appreciate someone willing to save an...   Mar 15 2020, 12:50 PM
Lilchopshop   So, this happened this week... going full restora...   Mar 19 2020, 06:00 PM
Superhawk996   :sawzall: Way to dig in! :welder:   Mar 19 2020, 06:09 PM
dlee6204   :sawzall: Way to dig in! :welder: :ag...   Mar 19 2020, 07:01 PM
bbrock   Yes sir! Good job. It's clear that you m...   Mar 19 2020, 07:10 PM
bkrantz   Welcome to the resto club.   Mar 19 2020, 08:43 PM
Lilchopshop   Welcome to the resto club. Thanks! :beer2: ...   Mar 20 2020, 06:23 AM
Superhawk996   By "club" you really mean, "bunc...   Mar 20 2020, 09:09 AM
bbrock   By "club" you really mean, "bunch ...   Mar 20 2020, 09:30 AM
StarBear   Welcome to the resto club. Thanks! :beer2:...   Apr 28 2020, 08:55 AM
FourBlades   Glad to see you are going to save it, you won...   Mar 20 2020, 07:53 AM
FourBlades   I went back and re-read michelko's thread for ...   Mar 20 2020, 08:12 AM
rjames   Hard to tell, but it looks like the jack stands yo...   Mar 20 2020, 10:18 AM
Lilchopshop   Peeled back some more of the outer long so I could...   Mar 21 2020, 04:08 PM
Lilchopshop   Scrolling through YouTube this morning and found t...   Mar 22 2020, 07:34 AM
Superhawk996   Yup, that hidden rust at the seat belt anchor coul...   Mar 22 2020, 07:46 AM
Lilchopshop   I’ve been chipping away at this project over the...   Apr 28 2020, 08:35 AM
euro911   I’ve been chipping away at this project over the...   Jan 7 2021, 07:23 PM
Lilchopshop   Finally got the passenger side long closed up and ...   May 16 2020, 10:21 AM
Lilchopshop   Got the sill triangles installed today. Had the s...   May 18 2020, 10:54 PM
luft   nice work Lilchopshop, compliments. One day i star...   May 18 2020, 11:39 PM
Lilchopshop   Some more progress over the last few weeks... pass...   Jul 9 2020, 06:14 PM
frostyf   Some more progress over the last few weeks... pas...   Sep 1 2020, 07:26 PM
930cabman   Great project and great progress. Recent update?   Jan 7 2021, 06:20 PM
ThePaintedMan   Nicely done. You really made progress quickly and ...   Jan 7 2021, 06:52 PM
Lilchopshop   Well, it’s been a few minutes since I last worke...   Dec 13 2022, 04:38 PM
930cabman   Great news, back into the shop. A family member on...   Dec 13 2022, 05:26 PM


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