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> Oil leaks after rebuild, Dropping motor to track down oil leaks
Wew
post Apr 28 2021, 09:49 AM
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Hi all,

Engine rebuild has not gone as smooth as I had hoped.

I am dropping the engine again to figure out the source of my leaks.

I have drips coming from a couple of the tube on the passenger side under the oil cooler.

Tough to tell if it's the cooler or the tubes.

Cylinder 3 is giving me the most concern.

It almost looks like one of the four cylinder studs is leaking oil.

I can't tell exactly as it could be the actual mating surface of the cylinder and the block.

Anyway I am dropping the motor to track these down.

Has anyone else come across oil leaking out of a stud or is this just the cylinder and engine mating surface leaking?

If it is how have any of you remedied this?

Is there a bullet proof sealant that others have used to stop this?

Attached is an image I borrowed online that shows the location of where I see oil coming from.

Thanks for sharing as always.

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Wew
post May 17 2021, 02:32 PM
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Hi all,

Sorry for the absence. Been away on vacation.

I took the engine to a very reputable engine builder machine shop (RPM in Rohnert Park CA) that does a lot of the high end dyno testing and race engine building.
They gave it a look and said they could fix it.

Since the threads didn't go all the way down in the opening the first solution by one of the machinists was let's just tap this thing a little deeper with the original thread pitch and size so the we can rotate and set the male end deeper.
He did that with lots of grease and then vacuumed up whatever shaving were made.
Then he screwed in the original and it set in much deeper.
7 inch lbs of torque was his recommendation for the sender.

He recommended using a permatex high temperature thread sealant, says they use that on all of their high performance engines. Most of the cars they work on are american muscle cars.

If it doesn't work bring it back up and they will get more aggressive with solution.
He didn't charge me a penny for his work. Pretty awesome.

I am going to build an engine stand to test the motor this time rather than going to all the trouble of installing the engine just to find out I missed something.

I know my pace and with full time work I doubt I will have the engine start stand build and the engine on it for testing by this weekend. Hoping to have it done before end of May.

Keeping my fingers crossed.

Gary
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Posts in this topic
Wew   Oil leaks after rebuild   Apr 28 2021, 09:49 AM
Wew   Are the 1973 2.0 engines supposed to have the push...   Apr 28 2021, 12:48 PM
Mark Henry   Where's the underside cooling tin? What did y...   Apr 28 2021, 02:27 PM
wonkipop   Where's the underside cooling tin? What did ...   May 15 2021, 02:04 AM
Mark Henry   Where's the underside cooling tin? What did...   May 15 2021, 05:09 AM
wonkipop   [quote name='wonkipop' post='2915960' date='May 1...   May 15 2021, 09:52 PM
Wew   Hi Mark, I removed the tin to see the leaks. I u...   Apr 28 2021, 03:08 PM
76-914   Don't overlook the oil pressure sender or more...   Apr 28 2021, 04:14 PM
Wew   sage advice... Will check there as well. I hate o...   Apr 28 2021, 04:37 PM
Mark Henry   So you took the pushrod tubes out to remove the ti...   Apr 28 2021, 04:42 PM
Wew   ahh... That is a photo I borrowed from another us...   Apr 28 2021, 04:46 PM
Mark Henry   Okay as long as you have those tins, your engine a...   Apr 28 2021, 06:32 PM
Wew   Dropped the engine tonight. That’s about all I c...   Apr 28 2021, 08:03 PM
iankarr   Four of the cylinder head bolts/studs pass through...   Apr 28 2021, 08:16 PM
Wew   Thanks for softening the blow Ian. Mark, I could...   Apr 28 2021, 09:25 PM
Mark Henry   Looks like the PR tube at the head, then it's ...   Apr 30 2021, 06:42 AM
Wew   Thanks Mark. I removed the fan housing shroud. ...   May 1 2021, 10:40 AM
Wew   Two examples of the set up from PO. Consideri...   May 2 2021, 12:24 PM
Mark Henry   I personally would use a whip. That fitting and a ...   May 2 2021, 12:54 PM
FlacaProductions   If you want to keep the gauge, you may want to re-...   May 2 2021, 12:58 PM
Wew   That great info from both of you. I got a better ...   May 2 2021, 10:22 PM
76-914   So it was OP sender.That looks like it is chipped ...   May 3 2021, 08:15 AM
Wew   Yikes, Not what I wanted to hear. Can this be d...   May 3 2021, 11:28 AM
Wew   What are you thoughts on putting the sensor flush ...   May 4 2021, 12:43 PM
Root_Werks   Isn't there another galley you can unplug and ...   May 4 2021, 01:56 PM
Shivers   Before I gave up and started tearing it down. I...   May 4 2021, 02:43 PM
Wew   Two good points. I have an appointment with a sho...   May 5 2021, 09:18 AM
Root_Werks   I would like to know the outcome of this leak. Ha...   May 5 2021, 09:54 AM
Mark Henry   Wew are you sure it's leaking from the switch?...   May 15 2021, 05:19 AM
Superhawk996   Been there, done that with leaking oil pressure sw...   May 15 2021, 08:48 AM
barefoot   When i got my 911SC it had an oil leak I couldn...   May 16 2021, 06:05 AM
Wew   Hi all, Sorry for the absence. Been away on vaca...   May 17 2021, 02:32 PM
Wew   Hi all, I am back at putting my engine back toget...   Jun 16 2021, 12:27 PM
ClayPerrine   I also had a tough time getting the banana muffl...   Jun 16 2021, 12:51 PM
Wew   Hi all, Engine back in and running better after v...   Jun 29 2021, 07:38 PM
Wew   I just looked at some torque specs for the oil pre...   Jun 29 2021, 10:42 PM


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