Floor pan repair, How would you approach this? |
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Floor pan repair, How would you approach this? |
vintage914racer |
Nov 6 2021, 10:08 PM
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#1
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Member Group: Members Posts: 429 Joined: 28-December 03 From: Minneapolis, MN Member No.: 1,473 |
Looming winter in MN means it's time to button the cars up in the garage and dive into winter projects. I need to upgrade the seat on my race car, which kicks off a slippery slope of activities. My seat location has always been compromised (a hair too far from the wheel) due to the floor pan crossbar being in the way. So, in preparation for a new seat, I decided to remove the crossbar.
Naturally digging in I was reminded how bent, beat up and hole-y my floor pan is. So...I want to repair the gnarly, albeit not too rusty except where the crossbar was, pan while I'm in there. If you can tell in the pictures, the LR and RR corners of the passenger pan are mangled, either from horribly wrong jack placement, someone taking a sledge to fit a race seat in (not me, I promise) or some combination thereof. Anyway, I'm trying to determine the best way to do it. Given the rearmost corners are so mangled, I don't see myself patching into those spots, as it would take too much metal shaping. In other words, replacing the full width (long to center console) seems to make more sense. I had so much fun drilling the crossbar spot welds that I'm not too keen on using a full-width patch the full length, however, if I don't have to. Rather, my thinking is that I cut an inch or so in from either side (long on left, console on right) up to the mangled section where I'll go full width and drill out the spot welds from below. Hopefully, the highlighted image makes more sense. Is my logic flawed? Is there a better way to tackle it? I definitely don't want to half ass it. I'm certainly not an expert in this space, although I did carefully observe the expert work @rick 918-2 did repairing my six streetcar (here for reference). |
Superhawk996 |
Nov 7 2021, 08:41 AM
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#2
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914 Guru Group: Members Posts: 5,875 Joined: 25-August 18 From: Woods of N. Idaho Member No.: 22,428 Region Association: Galt's Gulch |
Buy new sheetmetal.
Buy a good body hammer and several dolly's. The shape of what you have is sort of irrelevant. Good hammer and dolly work along with careful trim work will net you two surfaces that meet and can be welded appropriately. The quicker solution may very well be to buy a whole new rear 1/2 and just go back to the firewall. Be sure to put that crossmember back in albiet in an adjusted position to suit your seat and seating position. It is needed for structural purposes: To tie left long to the right long, and to support the very long section of floorpan that runs from footwell to firewall. |
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