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> STUCK - Strut will not come out!, Cartridge stuck in the chamber
ctc911ctc
post May 2 2022, 07:14 AM
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'74 2.0, 24K miles all original

Teeners,

When I first got this car revived (it was parked in '84, I revived it in 2018) i left the shocks alone.

IN 2019 I installed a nice system in the rear.

This year I am doing the front - all bushings, and other rubber parts (ball joints).

The project came to a halt, I cannot get the strut out of the cylinder

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I will rig a system to press it out later today

I am checking in to see if there might be something I may be missing?

I have hit is pretty hard to try and loosen it, no luck yet, soaked it with Liquid Wrench over night.

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Thanks!



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Superhawk996
post May 2 2022, 11:09 AM
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Here is what your dealing with at the bottom end of Bilstein strut inset for Boge strut bodies.

The metal body of a Bilsten insert actually holds the damping rod (it's inverted) and the actual valve body for the damper is up in the chrome "big" end that you see.

This metal end cap is probably severely rusted to the strut body and/or has been jammed in there hard by hitting full jounce too many times. Also Bilstein's are pretty tight to the strut body since they need such a large tube to guide the upper inverted damper. Point being your Liquid Wrench / PB Blaster probably isn't even getting down to bottom where it's needed most.

Invert strut and put the PB blaster in from the bottom though the ball joint and the other hole so it gets where it's needed.

Can can get pretty aggressive with the hammer and the punch since you're hitting this gold colored steel end cap that is probably well rusted. Don't go 3 lb sledge on it though. Heat is your friend.

Steel end cap


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ctc911ctc   STUCK - Strut will not come out!   May 2 2022, 07:14 AM
Superhawk996   Tip the strut body upside down. Look inside the ...   May 2 2022, 07:31 AM
ctc911ctc   SUPERHAWK - I knew you would fly into this! S...   May 2 2022, 07:50 AM
rhodyguy   Get some PbBlaster, pourable, and put some in the ...   May 2 2022, 08:08 AM
ctc911ctc   I used liquid wrench - filled it up.........funny,...   May 2 2022, 09:45 AM
mepstein   Not uncommon if the strut body is bent. Put a stra...   May 2 2022, 08:15 AM
ctc911ctc   ******UPDATE*********** I went to the garage and ...   May 2 2022, 10:12 AM
euro911   If you decide to heat it up with a torch after pou...   May 2 2022, 11:00 AM
Superhawk996   Here is what your dealing with at the bottom end o...   May 2 2022, 11:09 AM
tomeric914   Big slide hammer? I built one in high school and ...   May 2 2022, 06:13 PM
Shivers   Or turn the housing up side down, in the press, wi...   May 2 2022, 06:53 PM
Superhawk996   Or turn the housing up side down, in the press, w...   May 3 2022, 06:41 AM
ctc911ctc   I went out yesterday and gave it a wack after soak...   May 3 2022, 06:48 AM
Superhawk996   Uh oh! No update of success. :(   May 3 2022, 06:35 AM
ctc911ctc   Well, it came out - the rust was right at the inte...   May 3 2022, 05:58 PM
Superhawk996   Glad you got it out. :trophy: The second pictu...   May 4 2022, 06:30 AM
Shivers   Good news! Would only need a couple pumps to b...   May 4 2022, 09:00 AM
Superhawk996   Same principle for the damper - it's an invert...   May 4 2022, 11:12 AM
Shivers   Same principle for the damper - it's an inver...   May 4 2022, 01:59 PM
ctc911ctc   I will post as many pictures as necessary to answe...   May 4 2022, 02:32 PM
ctc911ctc   Pictures requested by S-Hawk!   May 5 2022, 04:17 PM
Superhawk996   Thanks for those pictures! Damper rod is def...   May 6 2022, 11:22 AM
ctc911ctc   Would you like me to send it to you? Or I can tak...   May 15 2022, 09:33 AM
Superhawk996   Oh God no . . . I don't want parts. :lol: ...   May 15 2022, 12:28 PM
ctc911ctc   We live very near the edge of Boston - large house...   May 17 2022, 06:56 PM


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