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> Best way to fix previous "butcher job, best way to make pattern.
porschetub
post Oct 25 2022, 03:19 PM
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PO butchered out a hole for front mount cooler,pretty nasty job.
Have the steel but need to know best way of making a pattern ?.
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Not the best pic but most will get the idea,TIA.
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bkrantz
post Oct 25 2022, 07:54 PM
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Unless you are after a proper restoration, I would trim more from the upper edge of the cut-out to eliminate the remnants of the stock round holes. And then make a paper template after that.
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porschetub
post Oct 25 2022, 09:21 PM
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QUOTE(bkrantz @ Oct 26 2022, 01:54 PM) *

Unless you are after a proper restoration, I would trim more from the upper edge of the cut-out to eliminate the remnants of the stock round holes. And then make a paper template after that.

Thanks to all for the quick replies ,brent made a good point about prep trimming which I have to do for the replacement piece anyway,good spotting (IMG:style_emoticons/default/biggrin.gif) .
Still haven't worked a way to stop sparks going into the trunk ,thinking about cardboard with high temp silver tape which I have and aid that by an old wet towel nearby .... (IMG:style_emoticons/default/idea.gif) ???.
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porschetub
post Oct 27 2022, 01:13 PM
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QUOTE(porschetub @ Oct 26 2022, 03:21 PM) *

QUOTE(bkrantz @ Oct 26 2022, 01:54 PM) *

Unless you are after a proper restoration, I would trim more from the upper edge of the cut-out to eliminate the remnants of the stock round holes. And then make a paper template after that.

Thanks to all for the quick replies ,brent made a good point about prep trimming which I have to do for the replacement piece anyway,good spotting (IMG:style_emoticons/default/biggrin.gif) .
Still haven't worked a way to stop sparks going into the trunk ,thinking about cardboard with high temp silver tape which I have and aid that by an old wet towel nearby .... (IMG:style_emoticons/default/idea.gif) ???.

Got a bit done yesterday,found a part roll of foil building paper and built an enclosed area inside the truck, worked a treat for keeping sparks @ bay.
Carefully worked away @ this and ended up with a pretty tidy job (I think) ,had to straighten the panel at the bottom where the remnants of the grommet holes were as I didn't want to cut any lower.
Only downside is the patch will need to be folded slightly inwards @ the bottom and then curved to fit the shape of the car.
Decided not to use cardboard or tape but will cut a patch and bolt it on using the spoiler mounting holes I can mark it then reduce the fit for my but weld clamps.
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