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| TINKERGINEERING |
Jun 6 2024, 06:26 PM
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#1
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Member ![]() ![]() Group: Members Posts: 228 Joined: 15-March 20 From: Sierra Madre, CA Member No.: 24,031 Region Association: Southern California
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Currently working on the wiring harness and found a couple wires in desperate need of replacement but they go through this plastic sheathing on the harness. Has anybody replaced wires through this sheathing? Should I just pull the wires out and try and jam them back in? I was also thinking I could just replace the sheathing, because it is 50 years old now, but how would I put new sheathing back on?
Thanks so much Attached thumbnail(s) |
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| technicalninja |
Jun 9 2024, 12:26 AM
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#2
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Advanced Member ![]() ![]() ![]() ![]() Group: Members Posts: 2,531 Joined: 31-January 23 From: Granbury Texas Member No.: 27,135 Region Association: Southwest Region
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@TINKERGINEERING
This is a message I want your father to read! If one of my children was doing what your daughter is, I'd DEMAND easy to access kill switches, both internal and external on the car. I like the pull to engage/push to disengage big buttons, similar to the blade drives on lawnmowers. The dash unit would be centered to allow activation by either passenger or driver. The outside unit would be EASY to get to and I'd probably have "rescue" arrow pointing to it much like kill switches on track cars. Imagine a first responder having to deal with the car. Plan accordingly! I'd make it EASY to take the drive package all the way down. I wouldn't allow any "test drives" before the "kills" were operational. |
| TINKERGINEERING |
Jun 9 2024, 02:37 PM
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#3
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Member ![]() ![]() Group: Members Posts: 228 Joined: 15-March 20 From: Sierra Madre, CA Member No.: 24,031 Region Association: Southern California
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@TINKERGINEERING This is a message I want your father to read! If one of my children was doing what your daughter is, I'd DEMAND easy to access kill switches, both internal and external on the car. I like the pull to engage/push to disengage big buttons, similar to the blade drives on lawnmowers. The dash unit would be centered to allow activation by either passenger or driver. The outside unit would be EASY to get to and I'd probably have "rescue" arrow pointing to it much like kill switches on track cars. Imagine a first responder having to deal with the car. Plan accordingly! I'd make it EASY to take the drive package all the way down. I wouldn't allow any "test drives" before the "kills" were operational. Hey there! Daniel here- Frances shared these posts. Yes Great intel and advice all around. Kill points are a great topic. ALA race disconnect style front an back is a good point. Frances has teamed up and gone thought the LEGACY EV course for the HV side of things. Correct - completely separate system 2/0 3 phase separate control cabeling and BMS setups. This current process of just getting in a 12v functioning harness is the job. This one has been hacked a bit so replacing strands with fresh ones and crimped solder and heat shrinked is happening. The rubber / pvc tube shrouds cleaned up nice and see to have a few more miles on them. Just the rubber snorkel need replacing it seems. This was a super confusing task months ago and now the confidence is with her and Frances doesnt want me breathing down her neck - exact words HA So huge thanks to all of you for taking the time to chime in and lend your lessons learned here. truly Best Daniel |
TINKERGINEERING Wiring Harness Plastic Sheathing? Jun 6 2024, 06:26 PM
windforfun Tie or tape a string to the wire you're replac... Jun 6 2024, 06:40 PM
bdstone914 Pulling the new wire thru by attaching it to the o... Jun 6 2024, 10:00 PM
Chris914n6 There is no reason not to modernize it. A split lo... Jun 8 2024, 12:11 AM
SirAndy
There is no reason not to modernize it.
:agree:... Jun 8 2024, 09:39 AM
IronHillRestorations I have some sizes of black PVC tubing (I call it j... Jun 8 2024, 06:13 AM
dr914@autoatlanta.com Jeff Bowlsby Jun 8 2024, 10:58 AM
Superhawk996 If you really want to do wiring to a high standard... Jun 8 2024, 11:11 AM
tygaboy
If you really want to do wiring to a high standar... Jun 8 2024, 02:41 PM
TINKERGINEERING Thanks everyone! So if I were to replace the P... Jun 8 2024, 11:31 AM
Superhawk996 Spend some time on YouTube learning how to de-pin ... Jun 8 2024, 11:38 AM
TINKERGINEERING
Spend some time on YouTube learning how to de-pin... Jun 8 2024, 03:15 PM
SirAndy
so the spade ends that go into them will fit thro... Jun 8 2024, 06:16 PM
windforfun
so the spade ends that go into them will fit thr... Jun 8 2024, 06:46 PM
Superhawk996
Crimp, solder, & then cover with shrink tubi... Jun 8 2024, 11:20 PM
windforfun
[quote name='windforfun' post='3149909' date='Jun... Jun 9 2024, 07:53 PM
Superhawk996
This is as clear as mud. So what do you recomm... Jun 9 2024, 10:20 PM
ClayPerrine I am currently adding lots of wires to my harness ... Jun 8 2024, 06:20 PM
Chris914n6 You can get bailing wire at lowes/hd. Smaller in d... Jun 8 2024, 11:09 PM
technicalninja I'll add another issue you will have to overco... Jun 9 2024, 12:06 AM
TINKERGINEERING Thanks so much for looking out for me! I am cu... Jun 10 2024, 09:51 AM
Superhawk996 Francis - this link to video from HP academy is a ... Jun 9 2024, 10:32 PM
Superhawk996 One more item of note.
For what ever reason when... Jun 9 2024, 10:56 PM
technicalninja Francis, decide for yourself which method is best ... Jun 10 2024, 12:41 AM
TINKERGINEERING This is awesome! This is actually really simil... Jun 10 2024, 09:55 AM
windforfun
Francis, decide for yourself which method is best... Jun 10 2024, 08:51 PM![]() ![]() |
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