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> Fuel Tank Prep for Install, Should I Pressure Test It
DennisV
post Aug 17 2025, 08:17 AM
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I'm planning to refurb our fuel tank this trip. Should a fuel tank be pressure tested? If so, how the heck do I do that? This is a 914-6 carburetor car, if it matters.

It is out of the car and appears to be in very good shape. It hasn't had anything in it for many years. I would love to think there is some high tech copper coating in the bottom, but I suspect that is surface rust. I am thinking that a couple gallons of Evapo-rust for a few days will solve that. Also provide some evidence if there are major leaks. Then probably fog it with Sea Foam, since it will probably be months before it's actually attached to the engine.

Anything I'm missing before it would go back in the car?

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Montreal914
post Aug 17 2025, 10:22 AM
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Could it be just old fuel varnish? Seems a bit shiny for being rust.

Tank looks very clean otherwise. I would replace the sock at the fuel line pickup.
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fiacra
post Aug 17 2025, 02:56 PM
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QUOTE(Montreal914 @ Aug 17 2025, 09:22 AM) *

Could it be just old fuel varnish? Seems a bit shiny for being rust.

Tank looks very clean otherwise. I would replace the sock at the fuel line pickup.

(IMG:style_emoticons/default/agree.gif) Just looks like varnish. From what I can see I would simply clean it with Por15 cleaner/degreaser. I only needed a quart (link below). I did that with my Super Beetle tank that had been sitting for 16 years. It looked in similar condition to yours (again, from what I can see) and it cleaned up just fine. I wouldn't clean the tank until just before you are ready to install it and put fuel in it. If it sits for a while you could get light surface rust. If it is going to sit for a while make sure you seal the openings well and keep it in a warm dry place. After cleaning I used a hair dryer to make sure the inside of the tank was as dry as possible. There are more than a few videos about this on-line, some good, some done by idiots. You'll quickly figure out which is which (I woudn't, as an example, dump out the cleaner on my front lawn when I'm done).

https://por15.com/products/cleaner-degrease...Z4jySTdOJuFFBmb
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