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> Finally running great and then, alternator wiring fire ,recommendations
Ron914
post Oct 8 2025, 02:30 PM
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Well I finally got my car up and running great . After the static timing I got someone to sit in the car and hold the throttle @3500rpm so I could set dynamic timing to 27 degrees . This went well and the car again never ran better since motor rebuild . I drove it a bit and then decided to install the Bursch header ( given to me by@ drem914 )after having the muffler replaced . Thanks Franz .
I need to get a bung welded in to it so I could finish the hookup of my AFR and start tuning my MPS .
I first put my rear sway bar back in with new bushings as this requires the muffler to be removed for access.
I installed the Bursch and started the car , Muffler sounded a lot better. than my original 914 muffler that I found holes in.
Decided to take my buddy for a drive to show him how great the car sounded and ran .
Made it to the corner and then proceeded down the street and when shifting from 2-3rd I heard some type of noise( maybe a crack/pop/snap ) and noticed the car losing power ,glanced up in the rear view mirror to see if anyone was behind me and a ton of smoke was coming out of the engine compartment .Immediately shut of the key and put in neutral so I could coast into the tract next to me in a panic . I thought I was going to lose my car to a fire but luckily it was an electrical fire instead of gas , what a lot of smoke though . Pushed the car back home and a quick investigation revealed the 10 ga wire in the alternator wiring harness completely melted down revealing bare copper wire that goes from the alternator to the + starter post where the battery cable attaches for charging . Any ideas or suggestions would be appreciated .
Why did this happen?
Should I replace the alternator ?
What about the starter?
The voltage regulator?
I see that 914Rubber sells a wiring harness, the three pin plug that goes between the alternator and Voltage regulator did not get much damage and looks ok to me .
I can order new charger wire and repair the harness.
Also thinking of adding a breaker , I attached a photo of what I am considering but before purchase I have learned to ask the forum first .
I must say it does not look easy to get to the alternator ,I installed it when motor was out of car . Do I need to remove the motor for access?
The way it burned it seem likely a short to ground occurred but hard to tell after the fact what caused this . I think my car is possessed , can't believe this just happened when I was so close.
Some photos :
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thomasotten
post Oct 9 2025, 01:49 AM
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Also make sure the new or rebuilt alternator's terminals aren't higher than OEM spec. I made a video about this, maybe it's useful.

Video - Alternator Installation Tip for 914
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DC_neun_vierzehn
post Oct 13 2025, 03:04 PM
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QUOTE(thomasotten @ Oct 9 2025, 01:49 AM) *

Also make sure the new or rebuilt alternator's terminals aren't higher than OEM spec. I made a video about this, maybe it's useful.

Video - Alternator Installation Tip for 914


Good stuff! Mental note made for potential future reference.
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Posts in this topic
Ron914   Finally running great and then   Oct 8 2025, 02:30 PM
Spoke   That happens from a dead short. Likely VR and star...   Oct 8 2025, 02:59 PM
Ron914   That happens from a dead short. Likely VR and sta...   Oct 10 2025, 02:58 PM
emerygt350   Did it short the sheet metal? That is an area tha...   Oct 8 2025, 06:14 PM
JeffBowlsby   Ron,You have the patience of Job! Sometimes i...   Oct 8 2025, 06:27 PM
Ron914   Ron,You have the patience of Job! Sometimes ...   Oct 11 2025, 12:28 PM
fiacra   Ron, you may have already seen it but here's a...   Oct 9 2025, 12:04 AM
Ron914   Ron, you may have already seen it but here's ...   Oct 10 2025, 03:01 PM
thomasotten   Also make sure the new or rebuilt alternator's...   Oct 9 2025, 01:49 AM
Ron914   Also make sure the new or rebuilt alternator...   Oct 10 2025, 03:17 PM
DC_neun_vierzehn   Also make sure the new or rebuilt alternator...   Oct 13 2025, 03:04 PM
Ron914   [quote name='thomasotten' post='3227367' date='Oc...   Oct 13 2025, 03:21 PM
emerygt350   Go for it. If you are watching you will see where...   Oct 10 2025, 03:10 PM
Ron914   Go for it. If you are watching you will see wher...   Oct 10 2025, 03:20 PM
JeffBowlsby   @Ron914 Will do Ron, will follow up with you Sun...   Oct 11 2025, 01:42 PM
Ron914   So I was able to remove the old alternator and wir...   Oct 13 2025, 02:13 PM
DC_neun_vierzehn   @Ron914 sorry you had this issue. I applaud your ...   Oct 13 2025, 03:16 PM
emerygt350   Is that original or remanufactured? It must be a ...   Oct 13 2025, 05:41 PM
Ron914   Is that original or remanufactured? It must be a...   Oct 13 2025, 07:45 PM
bandjoey   Years ago a member here sold a fuse bank for all t...   Oct 13 2025, 07:56 PM


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