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> Bosch Alternator questions
TRP
post Mar 13 2026, 04:20 PM
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Hello Gang!

While the motor is out being rebuilt I figured I would look at the starter and alternator and replace what might need replacing. The starter has a cracked cap on the solenoid, so I've ordered a new starter, will be here Monday. I'll ship the core back and recoup some of that money.

The alternator (Al75x) makes a funny noise when I spin it. It appears to be older possibly the original to the motor (82k miles), so I think I'm going to replace it while it's out. I ordered one from Pelican, they called to let me know that the one they had is sold and they didn't know when they would get more. Sierra Madre is out as well. Is this something I can just get from my FLAPS? I understand that it's doubtful that they will have on on the shelf, but is there any issue with going Oriley or Autozone? A Bosch Al75x should be universal, no?

Any benefit/risk with going with the 70amp unit?

Where is the voltage regulator on a 1975? is that hiding over on the relay board?

Thanks!
Ted
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SKL1
post Mar 15 2026, 10:08 PM
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Ted, PM sent.

Also got an alternator refresh kit from 914rubber- really needed a new air flow boot as my original basically disintegrated when I removed it- and it came with new wiring and a new belt.
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TRP
post Apr 1 2026, 09:43 PM
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I was able to get one of the original Bosch alternators rebuilt by the shop out in Gilroy, CA. The owner, Steve was great. I dropped one of the cores off a little over a week ago. Steve called me on Monday and said the Alternator was in good working order. I had him go ahead and replace the brushes, bearings, and clean it up anyway. I mean... it was already out! When the motor goes back in it will have a new motor, new trans, new starter, all fresh powder coated tins, new grommets, refreshed FI harness, refreshed injectors, new ignition harness, new alternator harness... may as well get the alternator in good nick while I am at it!

I dont know much about rebuilt alternators, but it looks great and is super smooth/quiet.

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The zip tie is keeping the bushing from sliding off and getting lost. Cost for the rebuild was less than 200.00. If this works as expected, I will bring the other core to Steve for the same service.
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Posts in this topic
TRP   Bosch Alternator questions   Mar 13 2026, 04:20 PM
Ishley   I bought a 75 amp off ebay... ~$350. Works g...   Mar 13 2026, 05:37 PM
fiacra   Hello Gang! While the motor is out being re...   Mar 13 2026, 05:41 PM
TRP   I will give the shop out in Berkeley a call and sh...   Mar 13 2026, 06:31 PM
bdstone914   @[url=http://www.914world.com/bbs2/index.php?showu...   Mar 14 2026, 07:04 AM
porschetub   Hello Gang! While the motor is out being re...   Mar 13 2026, 06:42 PM
brant   I have a couple rebuilds from the Berkeley shop if...   Mar 13 2026, 06:43 PM
JeffBowlsby   Uh oh… Google says Alternators Unlimited in Ber...   Mar 13 2026, 08:25 PM
TRP   Uh oh… Google says Alternators Unlimited in Be...   Mar 13 2026, 08:49 PM
MartyYeoman   If you're looking for a reputable rebuilder, m...   Mar 13 2026, 08:53 PM
TRP   Thank you all for your offer in the cores/rebuilt ...   Mar 14 2026, 08:53 PM
SKL1   Just had the alternator from my '71 rebuilt at...   Mar 14 2026, 09:08 PM
TRP   Just had the alternator from my '71 rebuilt a...   Mar 15 2026, 08:36 AM
TRP   @porschetub - my apologies, I should have been mo...   Mar 15 2026, 11:04 AM
SKL1   Ted, PM sent. Also got an alternator refresh kit ...   Mar 15 2026, 10:08 PM
TRP   I was able to get one of the original Bosch altern...   Apr 1 2026, 09:43 PM
StarBear   Yay! :Qarl: I love happy endings. :beer3:   Apr 2 2026, 07:08 AM
930cabman   I have found locating an old school rebuilder of a...   Apr 2 2026, 08:43 AM
DeanBob   Hello Gang! While the motor is out being re...   Aug 7 2026, 10:52 PM


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