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> how vital is this whole shimming the, flywheel thing?
xsboost90
post Jun 7 2005, 06:36 AM
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talking to the guy i bought the motor from the other day, and he asked how many shims i had to put in the flywheel. I said..." shims?". When i bolted and torqued it 80lbs, i didnt see anything about no shims! Engine seemed to turn over by hand, alittle stiff, but turned over none the less. Could i be hurting it running w/ too much tension or something? Im planning on taking the trans back out for some parts replacement, i guess ill mic it then and check, but if its too tight could it toast the motor i guess? (IMG:http://www.914world.com/bbs2/html/emoticons/confused24.gif) (IMG:http://www.914world.com/bbs2/html/emoticons/headbang.gif)
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Elliot_Cannon
post Jun 7 2005, 12:40 PM
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It's been a looong time since I did this but I remember not being able to afford a dial indicator and used a feeler gauge instead. I can't remember the procedure but I rigged something up by bolting a wrench to the case in front of the flywheel and measuring the gap between the wrench and the flywheel. I tapped the crank with a mallet to move it toward the wrench, measured the gap, then tapped with the mallet away from the wrench and measured the gap again. I wish I could explain it better and it took awhile to do this but it worked. The engine lasted another 100,000 miles. What I do know for sure is this be pretty important to do correctly.
Cheers, Elliot
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xsboost90   how vital is this whole shimming the   Jun 7 2005, 06:36 AM
ThinAir914   I'm not sure why it is critical that you use 3...   Jun 7 2005, 07:07 AM
North Bay 914   It is how the endplay on the Type 4 is set...Impor...   Jun 7 2005, 07:09 AM
street legal go-kart   Do not run your engine until you have verified tha...   Jun 7 2005, 07:22 AM
jasons   3 Shims is spec'd by VW. Don't know why i...   Jun 7 2005, 08:51 AM
!   The shim count is three...not one, two or four, th...   Jun 7 2005, 09:04 AM
tat2dphreak   you have me worried, I don't remember shims, t...   Jun 7 2005, 10:20 AM
xsboost90   according to everyone i talk to , you have to use ...   Jun 7 2005, 10:54 AM
Elliot Cannon   It's been a looong time since I did this but I...   Jun 7 2005, 12:40 PM
Headrage   I went through that headache awhile back. Check t...   Jun 7 2005, 01:50 PM
jhadler   Get a dial indicator!! Measure the endplay...   Jun 7 2005, 04:17 PM
tat2dphreak   can someone take a picture of the "shims" so maybe...   Jun 8 2005, 07:21 AM
DNHunt   Wayne Here's a picture of 3 shims out of an ...   Jun 8 2005, 07:39 AM
DNHunt   Here's a pic of my son checking end play   Jun 8 2005, 07:42 AM
DNHunt   Here's how we set it up.   Jun 8 2005, 07:45 AM
tat2dphreak   http://www.914world.com/bbs...   Jun 8 2005, 08:02 AM
Headrage   <...   Jun 8 2005, 08:13 AM
DNHunt   Wayne I got mine at a local VW store. Ask for typ...   Jun 8 2005, 08:22 AM
tat2dphreak     Jun 8 2005, 08:31 AM
DNHunt   New crush washer for sure. Use the old one for tes...   Jun 8 2005, 08:50 AM
tat2dphreak   ok, I pulled the engine, and checked with a dial i...   Jun 23 2005, 07:40 PM
xsboost90   yes that is magnificente! http:...   Jun 23 2005, 09:17 PM
tat2dphreak   yea, Tom emailed me and had left them on, he just ...   Jun 23 2005, 09:32 PM
bd1308   thanks man for measuring my end play.....   Jun 23 2005, 09:32 PM


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