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> Fast idle, In search of air leaks
Rand
post Jan 25 2006, 05:54 PM
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Been trying to nail the fast idle problem for a while. Have absolutely ruled out any vacuum leaks above the throttle body. Have replaced the injector seals. That leaves me with.... Leaking around the butterfly in the throttle body? Or somewhere else in the plenum or intake runner seals?

If I put my palm over the air intake, it does choke it down. That makes me wonder if air is getting around the butterfly (since the idle air adjustment screw is all the way closed). But I'm a noob on this detail... Please comment on this!!

I would think a crack in the plenum / air distribution box (whatever you wanna call the air box under the throttle body on a '75 2.0 Djet) would be rare. But I'm down to checking rare things on my list. I guess I don't mind taking all that apart because I haven't been there yet and wouldn't mind painting the plenum and air intake tubes anyway. Sooo.... Anyone have photos of disassembled plenum, intake runners, etc.? What will I need if I take this apart? (Seals/gaskets? Anything else?)





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Gint
post Jan 25 2006, 10:20 PM
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QUOTE (Rand @ Jan 25 2006, 05:53 PM)
Thanks Gint!
Should I make gaskets from rubber? (Not cork for air seals, right?)

No, not cork. Although I suppose that would work.

FLAPS will have gasket material. You want paper; about as thick as a CD, give or take. That's what I used last time. It's about the same thickness as the stock gasket. No issues with it, and the that was one of the best running 2.0/4's I've ever had. I'm going to have to do it again myself on the "Budget 914".
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Posts in this topic
Rand   Fast idle   Jan 25 2006, 05:54 PM
echocanyons   Stuck open AAR   Jan 25 2006, 06:00 PM
Rand   Thanks Kelly.... But no AAR. No decel valve. No c...   Jan 25 2006, 06:02 PM
lapuwali   First off, only air leaks below the throttle cause...   Jan 25 2006, 06:12 PM
Robert21   http://www.914world.com/bbs2/html/e...   Jan 25 2006, 06:15 PM
Rand   Thanks James! Yeah, "ruling out leaks above t...   Jan 25 2006, 06:34 PM
Rand   Robert... I think you mean the PCV valve? Somebod...   Jan 25 2006, 06:39 PM
lapuwali   If you can't kill it with your hand completely...   Jan 25 2006, 06:45 PM
Gint     Jan 25 2006, 06:47 PM
Rand     Jan 25 2006, 06:51 PM
Rand   Thanks Gint! Should I make gaskets from rubbe...   Jan 25 2006, 06:53 PM
SirAndy     Jan 25 2006, 07:04 PM
Rand   Thanks Andy. Ok, I'm taking it all apart. Som...   Jan 25 2006, 07:13 PM
Bleyseng   ...   Jan 25 2006, 07:44 PM
Rand   Geoff... If I fail on this round, I'll be cryi...   Jan 25 2006, 07:51 PM
Rand   Ok, I'm gonna dive in... a big sheet of paper ...   Jan 26 2006, 01:16 AM
lapuwali   The "runner to MPS" is the hose to the MPS, and ha...   Jan 26 2006, 10:08 AM
Robert21   http://www.914world.com/bbs...   Jan 26 2006, 12:15 PM
Rand   The vacuum hose between the plenum and MPS is good...   Jan 26 2006, 03:01 PM
SirAndy     Jan 26 2006, 03:09 PM
cary   My .O2c Check the nuts that hold the intake manif...   Jan 26 2006, 03:11 PM
Rand   So it's normal for some air to get around a cl...   Jan 26 2006, 03:16 PM
SirAndy     Jan 26 2006, 03:24 PM
Cap'n Krusty     Jan 26 2006, 03:50 PM
Rand   Thanks Cap'n! Yes, timing is on.   Jan 26 2006, 03:53 PM
Cap'n Krusty     Jan 26 2006, 04:05 PM
Rand   Cap'n: No oil breathers vent to intake? Ok, mi...   Jan 26 2006, 04:08 PM
Rand   Just a http://www.914world.com/...   Jan 27 2006, 02:07 PM
lapuwali   I don't know what the "official" routing metho...   Jan 27 2006, 02:55 PM
Rand   Thanks James. That's what I figured. Just want...   Jan 27 2006, 04:24 PM
SirAndy   PCV - route oil filler vent to the Plenum/TB no PC...   Jan 27 2006, 04:30 PM


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