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> How do you replace the two shift coupler bushings?, ...just drive the shaft out, is there a pin on it?
neo914-6
post Jul 20 2006, 03:15 AM
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can't see what's holding it in...


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jr91472
post Jul 20 2006, 06:45 AM
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This first thing is to remove the shift rod from the car. Once out of the car and on your bench, then attack the shift bushing.

It looks like you have already removed the cone screw...correct? Now remove the cone screw at the rear of the car (by the tranny). Once both are out, the rod should pull away from the tranny and the firewall. You should then have the shift rod out with the coupler attached.

Now that that is out, you will need a vice and/or press and an assortment of wrench sockets (deep sockets work best).

Place the coupler (still attached to the rod) in the vice. Use a small socket and place against the "large horizontal pin". Use a second larger socket and place on the oppisite side of the coupler. This second socket should be big enough that the "pin" will push through it once you start turning the vice. But it must also be small enough so that it fits inside the coupler. I.E. its diameter should roughly match the plastic bushing - bigger than the pin, but smaller that the coupler body. The idea is that the vice will push the pin through the bushing. BUT, BE CAREFUL. The actual coupler is not that strong. That is why the size of the sockets that you use is so important. The coupler should "float" in the vice because all the stress will be on the "pin" on one side and the bushing on the other. If done wrong, the coupler will break.

Sorry I don't have any pics. Once you figure it out, it is actually quite easy.

good luck.
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neo914-6   How do you replace the two shift coupler bushings?   Jul 20 2006, 03:15 AM
jr91472   This first thing is to remove the shift rod from t...   Jul 20 2006, 06:45 AM
Joe Sharp   Felix: I take a piece of something like 1/8 plate ...   Jul 20 2006, 07:01 AM
maf914   If you have a bench vise that's the way to go....   Jul 20 2006, 07:03 AM
solex   I just did this and had a hell of a time trying to...   Jul 20 2006, 07:28 AM
Aaron Cox   i did a quickee write up on this... PITA....   Jul 20 2006, 07:41 AM
URY914   A few tips: A little heat should help things along...   Jul 20 2006, 08:02 AM
neo914-6   All Good advice, I used my small vise and the pin ...   Jul 21 2006, 01:53 AM
neo914-6   3. I then pulled the pin out with pliers and a rag...   Jul 21 2006, 01:55 AM
neo914-6   5. To get the second bushing in I used the pin and...   Jul 21 2006, 01:56 AM
McMark   Nice writeup Felix. :D :thumbsup:   Jul 21 2006, 02:17 AM
jr91472   YO Admins!! Can this go in the Classics? ...   Jul 21 2006, 07:46 AM
elwood-914   I was just looking at my bushing kit and wondering...   Jul 21 2006, 07:55 AM
jonwatts   I rarely think to take the time to document when I...   Jul 21 2006, 08:40 AM
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