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> Anyone local to me any good with fiberglass?, I have an idea...
VaccaRabite
post Jan 29 2007, 06:56 PM
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I like my big black bumpers, but I don't like how heavy they are.

I was thinking that I could make a fiberglass mold out of the steel insert, and then fill that with some high density foam, like modern bumpers. Put it back in the rubber insert, and call it a day.

Problem is, I don't know the first thing about laying up fiberglass.

Help?

Zach
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WRX914
post Jan 30 2007, 11:21 AM
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The down and dirty way is to use the green 3m tape found at autobody paint shops and tape the entire bumper to be replicated. Next, you will need to apply a mold release agent to the tape on the bumper (usually rattle can type will work). Next, you will need to buy fiberglass chop-mat, not the woven type... Cut the mat into long strips about 2" wide and 3-4' long. Get a buch of these strips prep'd before you introduce the resin. Mix up your fiberglass resin and begin "painting" the resin to the taped bumper. Once the bumper is coated with resin, begin laying the strips of chop-mat on the bumper. After the bumper is coated with the strips of chop-mat, repeat the process all over again. Do this 5-7 times, let it cure and you will have your mold to make your bumpers...

just that easy.
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