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> Alternator Wires Melted, What did I do Wrong?
newto914s
post Dec 15 2004, 09:04 AM
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We, my father and I, were in the process of changing the alternator (the old one froze) http://www.914world.com/bbs2/index.php?act...81&hl=newto914s

We got a rebuilt from autozone, but after putting it in we figured out it had a bad diode(never go to autozone). I ordered another one from a place online I get a lot of parts for my old Benz from. It was cheap. $80 for a bosch rebuild + 20 core charge, they have free shipping, and I usually receive my order the day after I place it(crazy fast).
Now I wasn’t there for this, but after my Dad reinstalled the alternator when reconnected the Battery cables the wire harness on the altenator started to fried. By the time he got the wire off the battery again it had completely melted the wire going from the Alt. to the starter, and singed the wires going to the relay board.
What might have caused this? I already ordered a new harness from Jeff, but after I change it I don’t want to melt another one.
Could it be the wrong amp Alt. It’s a 55 amp
Oh, 1.8 block with D-jet
Thanks guys
Samson
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Posts in this topic
newto914s   Alternator Wires Melted   Dec 15 2004, 09:04 AM
ClayPerrine   There are 2 posts on the back of the alternator. O...   Dec 15 2004, 09:13 AM
newto914s   Well, that is a possablity. I was not there at the...   Dec 15 2004, 09:24 AM
ClayPerrine   If you put the charge wire on the ground post, the...   Dec 15 2004, 09:25 AM
!   Cheap alt rebuilds are just that cheap....either b...   Dec 15 2004, 09:33 AM
Jeff Bowlsby   It would be near impossible to hook up the harness...   Dec 15 2004, 10:09 AM
Bleyseng   :agree:   Dec 15 2004, 10:23 AM
rhodyguy   there was an old, old thread that addressed an iss...   Dec 15 2004, 10:30 AM
davep   I recall that the stud on the alternator that the ...   Dec 15 2004, 11:35 AM
dmenche914   Let us know the cause of the problem. Would be in...   Dec 15 2004, 12:20 PM
newto914s   Again, I was not there for the Melting, but after ...   Dec 15 2004, 02:04 PM
davep   As much as anything else, the thing to look for is...   Dec 15 2004, 02:16 PM
davep   Okay, stud height measurement: 1/4" for the short...   Dec 15 2004, 08:54 PM
dmenche914   Right, look for the burn mark, you should see the ...   Dec 15 2004, 09:01 PM
SGB   If your voltage regulator is fried, it might cause...   Dec 15 2004, 10:35 PM
davep   Since it was the red wire from the alternator to t...   Dec 16 2004, 12:09 PM
dlo914   since it's an Autozone part, there should be a...   Dec 16 2004, 01:48 PM
davep   Here is the previous thread, found in the Classics...   Dec 16 2004, 09:30 PM
newto914s   Thanks Davep for a link to the Classics artical. I...   Dec 18 2004, 02:09 PM
redshift   <...   Dec 18 2004, 06:16 PM
davep   I'd like to know if the stud lengths were as l...   Dec 18 2004, 08:55 PM


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