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> to do list, done list, and a few questions
era vulgaris
post Apr 4 2014, 03:55 PM
Post #1


J is for Genius
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From: Raleigh, NC
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So I've been working my booty off trying to get this nightmare of a car I have into a safe, reliable, and drivable condition.

I've replaced the leaky brake master cylinder (which had been leaking for years, and is the reason the base of the pedal cluster and the floor under the pedal cluster are nonexistent. Thanks, Scotty Boy, btw, for omitting to mention the leaky BMC and non existent e-brake, and telling me the car was safe to drive 500 miles! That's classy!). Replaced the brake lines and hoses. Sourced an e-brake handle, and reconnected the e-brake lines.

To fix the oil that was hemorrhaging from the engine I replaced the oil cooler seals and the oil pressure switch. Found the oil pressure switch threads were stripped...argghh!!!! JB Weld is holding them on for now. Oil warning light still works, so I'm not worried about it at the moment.

I've rebuilt the non-functioning ignition system: new ignition coil, converted to electronic ignition, new cap, rotor, plugs, and wires. Set the timing.
The wires that came on the car weren't even all matched! WTF!

I've replaced every weather seal...ALL of which were deteriorated or not present.

I've sourced a lower dash pad, as well as driver and passenger armrests. All of which were missing.

Got new tires to replace the cracked ones that were on there (again, no mention of this when told the car was safe to drive 500 miles!). BTW, the car had 245/50/15 on the front and 225/50/15 on the rear. What idiot puts bigger tires on the front?!!!!
My new tires are 225/50/15 all around, and pretty happy with them.

I've spent days and days trying to get the doors (in particular the driver door) to close correctly with the windows up. Finally succeeded!!!!
Now I just need to figure out how to get the windows to roll up and down with those new scraper seals. They stick and won't let the window roll down.

Once I got the car to where it would go and stop, I had to chase down the 2200rpm idle. Step1: replaced the ancient and incorrectly routed vacuum hoses (some of which were not even connected and left lying open on top of the engine. And some of which were clear hard plastic weirdness) with brand new OE german hoses and routed them all correctly. Idle dropped to about 2000rpm.
Step2: pull the AAR and plugged the ports for it. Idle dropped to 1500rpm. Aha! On to something. Left AAR to soak in WD40.
Step3: replaced the oil filler gasket, replaced the manifold gaskets, replaced the intake runner boots, replaced the cold start valve gasket, replaced the large and small injector seals. Idle down to 1200rpm. Now we're getting somewhere!

I'll be doing a valve adjustment this week. But could that really be the cause of ~400rpm too high of an idle? Anything else I should check?

BTW, I have one green injector and three yellow injectors. Does this matter? Which are correct for my car?

Next on the list:

-rebuild pedal cluster. Currently impossible to accurately adjust the clutch because of the play in the pedals. Shifting into first is a nightmare! Also due to the fact that I don't have a wooden pedalboard, so I'm not sure where the clutch pedal is supposed to stop.

-patch floorpan....and I mean almost all of it. Putting the car on jacks to do the brakes felt like I was gambling with my life! I'm going with the POR15 floorpan and trunk kit. I don't have the funds for a real floorpan replacement, so this'll have to do for now.

-tackle the body rust. This one I don't know if I can really tackle. There's so much painted over, non-prepped rust that I'm just terrified of even going down this road.

-weld in the missing engine shelf under the battery tray. (Something that would've been nice to know was missing when I bought the car! I guess cutting out the engine shelf was the "rust repair" that I was told was done!)

-source carpet, source a backpad.

-fix non-sliding passenger seat.

-fix the right headlight that doesn't pop up all the way.

...I'm sure there's more!

Finally after several months since buying what I was told was a sorted and great car, am I able to actually get out and drive it. Man, does that engine sound great! Still a lot of work to do, still a lot of issues to fix, but at least I can get out behind the wheel of this thing now!
Oh yeah, I pulled those shitty looking decals off that up close looked like they'd been printed by a dot-matrix printer! Just need to paint the front bumper solid black and I'll have a normal looking car.
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Posts in this topic
era vulgaris   to do list, done list, and a few questions   Apr 4 2014, 03:55 PM
era vulgaris   Also, does anyone know what these front calipers I...   Apr 4 2014, 04:10 PM
76-914   That JB Weld will probably hold. If the WD alone d...   Apr 4 2014, 04:20 PM
era vulgaris   Yeah, I've got the air bleed screw all the way...   Apr 4 2014, 04:36 PM
mepstein   Bruce stone has a set of 4 rebuilt injectors for a...   Apr 4 2014, 04:44 PM
MMW   Glad to see you posting again & also to hear y...   Apr 4 2014, 04:48 PM
bulitt   Those look like "M' calipers.   Apr 4 2014, 05:04 PM
era vulgaris   Bruce stone has a set of 4 rebuilt injectors for ...   Apr 5 2014, 07:48 AM
jaxdream   " M " calipers have about a 3 inch cente...   Apr 5 2014, 07:57 AM
76-914   Yellow inj's are a dime a dozen. Place a WTB: ...   Apr 5 2014, 09:08 AM
era vulgaris   Cool, thanks guys! I figured the air bleed ...   Apr 5 2014, 11:35 AM
bulitt   Get a propane torch and crack it open (don't l...   Apr 5 2014, 01:25 PM
era vulgaris   Ha! Yup that was me! Ever since we'v...   Apr 5 2014, 08:54 PM
era vulgaris   So I did the valve adjustment today. All but one ...   Apr 12 2014, 08:06 PM
boxsterfan   I think exhaust is supposed to be 0.008 on the val...   Apr 13 2014, 12:16 AM
JawjaPorsche   I think exhaust is supposed to be 0.008 on the va...   Apr 13 2014, 07:07 AM
saigon71   If the matched set of injectors don't fix your...   Apr 13 2014, 05:56 AM
Dave_Darling   The only valves that have the 0.008" spec are...   Apr 13 2014, 10:44 AM
ClayPerrine   The only valves that have the 0.008" spec ar...   Apr 13 2014, 06:52 PM
era vulgaris   If the matched set of injectors don't fix you...   Apr 13 2014, 06:31 PM
76-914   If the matched set of injectors don't fix yo...   Apr 14 2014, 08:15 AM
era vulgaris   You have a ways to go with the tune if that Ghia ...   Apr 14 2014, 04:48 PM
Dave_Darling   But will fuel from the tank come gushing out the r...   Apr 14 2014, 08:16 PM
dlee6204   BTW, this is my first FI car so forgive the dumb...   Apr 14 2014, 06:52 PM
era vulgaris   You won't drain the tank by just removing a f...   Apr 14 2014, 07:05 PM
poorsche914   If it can make it, I think I might try and get out...   Apr 14 2014, 07:51 PM
era vulgaris   The fuel-pressure regulator will not allow fuel ...   Apr 15 2014, 09:13 AM
era vulgaris   So is the mixture knob on the ecu supposed to have...   May 7 2014, 03:41 PM
boxsterfan   Auxilliary Air Regulator (AAR) leaking? Try plugg...   May 7 2014, 03:45 PM
era vulgaris   Auxilliary Air Regulator (AAR) leaking? Try plug...   May 7 2014, 03:46 PM
boxsterfan   Any rust holes in the plenum allowing extra air in...   May 7 2014, 03:49 PM
era vulgaris   Any rust holes in the plenum allowing extra air i...   May 7 2014, 03:53 PM
dlee6204   Have you checked to make sure your throttle body i...   May 7 2014, 04:09 PM
era vulgaris   Have you checked to make sure your throttle body ...   May 7 2014, 09:34 PM
r_towle   have you removed and inspected every fuel injector...   May 8 2014, 06:38 AM
bulitt   Try using a propane torch (not lit) and move the g...   May 8 2014, 07:43 AM
era vulgaris   have you removed and inspected every fuel injecto...   May 8 2014, 08:24 AM
dlee6204   You can also use a can of starting fluid if you do...   May 8 2014, 08:33 AM
76-914   That 1.7 isn't running right if your power is ...   May 8 2014, 09:10 AM
era vulgaris   That 1.7 isn't running right if your power is...   May 8 2014, 10:57 AM
dlee6204   Are you sure you timed it correctly? There are of...   May 8 2014, 11:06 AM
era vulgaris   Are you sure you timed it correctly? There are o...   May 8 2014, 11:38 AM
76-914   plug 'em. EDIT: FWIW, this is how it went dow...   May 8 2014, 11:41 AM
era vulgaris   Made progress! The hose test uncovered that w...   May 10 2014, 03:30 PM
bulitt   Check the PCV hoses for cracks/leaks before you tr...   May 10 2014, 05:18 PM
era vulgaris   Check the PCV hoses for cracks/leaks before you t...   May 11 2014, 10:41 AM
76-914   Your on the trail now. :thumbsup:   May 10 2014, 06:58 PM
r_towle   Is the PVC valve supposed to connect to the plenum...   May 10 2014, 07:09 PM
era vulgaris   Check the PCV hoses for cracks/leaks before you t...   May 10 2014, 08:50 PM
era vulgaris   Made a HUGE discovery today! I finally got ar...   May 20 2014, 12:38 PM
mepstein   Way to hang in there and make things right. My son...   May 20 2014, 12:44 PM
bulitt   :trophy:   May 20 2014, 01:51 PM
dlee6204   Glad you got it fixed!   May 20 2014, 01:54 PM
era vulgaris   Thanks to all you guys for all the help and insigh...   May 20 2014, 02:58 PM


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