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> Deck Height with Euro Flat Top Pistons, Was: Engine Assembly Questions
ThinAir
post Mar 30 2005, 11:09 PM
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This started out as this topic: http://www.914world.com/bbs2/index.php?act=...=ST&f=2&t=28067

It seemed like a good idea to start a new thread with different subject.

The 2.0L engine I'm building is using stock crank & rods with stock size (94mm) Euro flat top pistons. My understanding from other topics is that when you build such an engine you get slightly higher compression than stock because of the flat top piston, but you basically don't need to change anything else.

When I put the first piston & cylinder in place I used the .007" barrel gasket that was included with the overhaul gasket set. I measured the distance from the top of the piston at TDC to the top of the cylinder at .022"

I don't have the actualy head cc measurement, but the paperwork for getting my heads done says they were cut .005". I don't know for sure if that is just this time or if the final cut is .005 including any cuts done during previous rebuilds.

Using the math formulas and various calculators mentioned in the previous topic, I figure that if I assemble the engine this way I'll end up with a compression ratio of about 1:8.2 or 1:8.4

This engine will use the stock D-jet FI. So my question is: is it ok to assemble the engine with what I have or is this compression too high? If it's too high, what should I be shooting for with Euro flat top pistons?

If I need different barrel spacers to reduce the compression, it's fine with me, but I don't want to just pick some number out of a hat or build it this way without knowing that it's ok.
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ThinAir914   Deck Height with Euro Flat Top Pistons   Mar 30 2005, 11:09 PM
Demick   Don't waste your time trying to figure this ou...   Mar 30 2005, 11:29 PM
ThinAir914   Well I've got the heads in hand. I asked my l...   Mar 30 2005, 11:32 PM
MarkV   You need a round piece of plexiglass and a syring...   Mar 30 2005, 11:53 PM
Brett W   GO to your local veterinarian and ask for the larg...   Mar 30 2005, 11:57 PM
redshift   I just fill my up with carbon. M   Mar 30 2005, 11:59 PM
MarkV   I tried using a syringe and could not control it v...   Mar 31 2005, 12:06 AM
ThinAir914   Cool! You guys are really helpful. I'm s...   Mar 31 2005, 01:08 AM
Joe Ricard   http://users.erols.com/srweiss/calccr.htm Go here ...   Mar 31 2005, 06:51 AM
Brett W   You want as much compression as you can get. Depe...   Mar 31 2005, 07:23 AM
type47   we are at a similar point: http://www.914world.co...   Mar 31 2005, 10:31 AM
ThinAir914     Mar 31 2005, 11:09 AM
MarkV   Near the bottom of the page: Cylinder spacers   Mar 31 2005, 11:14 AM
MarkV   Read through this page for info on measuring combu...   Mar 31 2005, 11:25 AM
Dave_Darling   <...   Mar 31 2005, 11:31 AM
type47   i got part numbers for the spacers: 021.101.341.3...   Mar 31 2005, 11:32 AM
MarkV   Before you measure your deck height make sure the ...   Mar 31 2005, 11:51 AM
Jake Raby   I am almost finished with my head cc kit for the T...   Mar 31 2005, 12:00 PM
ThinAir914     Apr 5 2005, 06:04 PM
ThinAir914   With the help of a 60cc syringe from the local fee...   Apr 8 2005, 05:00 PM


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