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> V8 conversion cooling basics 101, Expnasion tank to overflow tank to...?
BRAVE_HELIOS
post Oct 30 2016, 03:54 PM
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Cooling experts. help!

I will premise my story by saying that I will be converting my mechanical water pump to an electric unit, but I wonder if my issue goes beyond swapping water pumps.

So I fill my overflow tank to just above the add line with coolant (expansion tank is not opened at this time) when the engine is cold. I drive the car and the temp creeps up to around 190-200 but not much more. Coolant level starts to rise in the overflow to where it flows out of the overflow tube and on to the ground. Eventually it stops pissing. The overflow tank is fairly full at this point. I leave the car alone until it completely cools off. I go back to the overflow tank and notice it is bone dry. I add more coolant to just above the add line in the overflow tank and drive and the whole thing repeats.

Is this some sort of tell-tale sign of something else going on?

Although it just does not seem right, what if I leave the overflow tank empty?

Perhaps a bad pressure cap on the expansion tank?

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BRAVE_HELIOS   V8 conversion cooling basics 101   Oct 30 2016, 03:54 PM
76-914   If it were me, I'd put a pressure gage to it a...   Oct 30 2016, 03:58 PM
BRAVE_HELIOS   Interesting. The expansion tank and cap are from ...   Oct 30 2016, 04:14 PM
914GT   My guess is that the Passat recovery tank does not...   Oct 30 2016, 05:20 PM
Cracker   I don't believe the expansion tank size is you...   Oct 30 2016, 07:09 PM
BRAVE_HELIOS   Hey Cracker, I think I will do this. I can't ...   Nov 20 2016, 03:50 PM
Cracker   The hose is about 1" from the bottom of the c...   Nov 20 2016, 04:48 PM
914GT   Expansion tank is on the pressurized side of the s...   Oct 30 2016, 08:11 PM
BRAVE_HELIOS   Expansion tank is on the pressurized side of the ...   Oct 30 2016, 08:25 PM
914GT   Yes, and it was your recovery or overflow tank tha...   Oct 30 2016, 08:42 PM
BRAVE_HELIOS   Yes, and it was your recovery or overflow tank th...   Oct 30 2016, 08:51 PM
BRAVE_HELIOS   Yes, and it was your recovery or overflow tank t...   Oct 30 2016, 08:52 PM
BRAVE_HELIOS   Just looked on Amazon and most of the replacement ...   Oct 30 2016, 09:13 PM
914GT   I run a 16 lb cap with a 50/50 mix of coolant, and...   Oct 30 2016, 09:11 PM
BRAVE_HELIOS   I guess I don't understand the advantage of a ...   Oct 30 2016, 09:18 PM
914GT   Raises the boiling point of the coolant. Higher pr...   Oct 30 2016, 09:40 PM
BRAVE_HELIOS   If I assume that the cap I have now is faulty; and...   Oct 30 2016, 09:48 PM
Chris H.   You're on the right track. Highly doubt it...   Oct 30 2016, 11:06 PM
BRAVE_HELIOS   Would you happen to know if yours is a 22 PSI cap?...   Oct 31 2016, 11:43 AM
Chris H.   I'd say yes, although there is nothing on the ...   Oct 31 2016, 09:18 PM
Cracker   Each additional pound of pressure increases the bo...   Nov 1 2016, 04:38 AM
BRAVE_HELIOS   I'm telling you... I should start a Go Fund Me...   Nov 1 2016, 09:05 AM
BRAVE_HELIOS   Thanks Tony! Also, should the oil bottle (sec...   Nov 21 2016, 05:28 PM
Cracker   I would but it doesn't really matter... Tony ...   Nov 21 2016, 08:15 PM


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