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> Need Crumple Zone Repair Advice, Repairing LH inner wheel well crumple zone
didenpx
post Mar 17 2025, 05:39 PM
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I'd appreciate advice on how to go about repairing some old collision damage from a rear LH impact that deformed the crumple zone. In the photo you may be able to make out a vertical crease that was previously straightened out just behind the rear strut and going from the bottom pinch seam up the top of the inner wheel well (maybe beyond that....still cleaning out the undercoating).

The evidence that I've found of the impact so far includes:
-The rear quarter/rear of door gap was too tight (maybe 1-2mm throughout)
-Area around the old crease is dented in several MM
-There's a lot of subtle deformation (high and low spots) between between the old crease and continuing forward of the rear strut
-There's some booger welding around the rear suspension console
-There was some deformation of the top of the rear quarter above the creased area (subtle bumps that weren't visible but that you could feel)
-The rear trunk lid was pushed forward, probably breaking the LH hinge pivot (was replaced by PO with a screw-in pivot point and fitted with gas struts to hold lid open)

What I'm wondering:
-How can I tell where the inner wheel well skin is/is not deformed? What's the proper profile in this area (straight, curved, etc)?
-How should I deal with the deformation on the skin of the inner wheel well? Should I remove spot welds, cut it out, and replace it? Or could I get away with pulling out the low spots with a stud welder?
-How can I tell if the impact messed up any of the structure between the inner wheel well skin and the interior of the trunk? What measurement points can I use to tell if that structure has shifted?
-How can I measure to make sure the top of the inner wheel well panel where the rear quarter attaches is at the right height after repair?
-How can I tell if the suspension console is properly located given the impact damage and evidence of booger welding there?
-How the hell did I ever think I was going to get this car on the road by this Spring?


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didenpx   Need Crumple Zone Repair Advice   Mar 17 2025, 05:39 PM
didenpx   RE: Need Crumple Zone Repair Advice   Mar 17 2025, 05:56 PM
mate914   I see nothing stopping you from taking to alignmen...   Mar 17 2025, 06:36 PM
930cabman   I see nothing stopping you from taking to alignme...   Mar 18 2025, 01:15 PM
930cabman   [quote name='mate914' post='3196779' date='Mar 17...   Mar 18 2025, 01:19 PM
930cabman   [quote name='mate914' post='3196779' date='Mar 1...   Mar 18 2025, 01:21 PM
bkrantz   Get the factory schematic that has all the spec me...   Mar 17 2025, 06:55 PM
mate914   Can you please take a picture inside the area wher...   Mar 18 2025, 06:15 AM
Superhawk996   You’ve asked some good questions but honestly it...   Mar 18 2025, 08:06 AM
didenpx   Thanks very much to everyone for the responses and...   Mar 18 2025, 05:04 PM
mate914   From the inside. Where the shock set. Matt Than...   Mar 19 2025, 04:30 AM
didenpx   RE: Need Crumple Zone Repair Advice   Mar 18 2025, 05:05 PM
worn   How well do the rear light buckets fit to what rem...   Mar 18 2025, 06:08 PM
didenpx   How well do the rear light buckets fit to what re...   Mar 18 2025, 06:18 PM
didenpx   @mate914 Best photo I could get of the inside of ...   Mar 23 2025, 03:13 PM
didenpx   As best as I can tell doing measurements of the re...   Mar 23 2025, 03:32 PM
didenpx   Making some decent progress straightening this out...   Mar 27 2025, 05:32 PM
Front yard mechanic   Love the foundation do you wrench in a cave?   Mar 27 2025, 06:01 PM
didenpx   Love the foundation do you wrench in a cave? Not...   Mar 27 2025, 06:09 PM
mate914   I too like the old barn. Back to car. I do see the...   Mar 28 2025, 06:14 AM
Superhawk996   Some creative work going on - keep going Always...   Mar 27 2025, 06:43 PM
930cabman   Great looking progress, I am in a similar boat wit...   Mar 28 2025, 11:17 AM
didenpx   I pulled the strut to straighten out the interior ...   Mar 31 2025, 04:24 PM
didenpx   And here's what the inside of the wheel well l...   Mar 31 2025, 04:27 PM
didenpx   Closing this thread out. I fitted the LH quarter ...   Apr 4 2025, 05:38 PM
930cabman   Great looking work, I wish I had your time/energy....   Apr 5 2025, 11:56 AM
sixaddict   Amazing work……..can’t even imagine doing som...   Apr 6 2025, 07:06 AM
930cabman   Amazing work……..can’t even imagine doing so...   Apr 6 2025, 08:18 AM
Superhawk996   :smash: :trophy:   Apr 6 2025, 10:43 AM
didenpx   Just to be transparent: the quarter is just loosel...   Apr 6 2025, 04:01 PM


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