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> Official Sasquatch build thread Part 1, Cosmo Rotary Turbo... Then boom...
Mike Bellis
post Nov 20 2010, 02:20 PM
Post #1


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From: Midlothian TX
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Many of you know my car. It was Steve Malmz's car he found in a yard as a roller. It was a former SCCA club racer. Malmz named the car Sasquach. Malmz put a V8 in it and drove it until his priorities changed. It was sold to a guy in Kentucky (unknown name), he regeared the transaxle and drove it little. He sold it to a PCA member in Irvine, CA. That guy used it as a DE car until I purchased it. I installed an EFI system and drove the crap out of it. Recently my clutch went out and I decided it was time for a change. The V8 is going to another member. My engine choice is Top Secret, under wraps until I make my final choices. a Turbo Rotary. I'm taking a twin turbo and converting it to a single large turbo. This mod keeps it simple and increases horsepower. My new license plate will be "914 TT".
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The car has 930 suspension and brakes. 930 steel flairs grafted on, a total of 8 flairs were used. Two per corner to make up the radius. There is a roll cage with removable door bars. The cage is tied to the rear suspension but not the front. The bodywork ant paint are 10+ years old and the car is several shades of white. The chassis is super solid. Only minor surface rust has been found. The Original owner/racer installer a stiffening kit and various braces. The suspension console is unusual. Steel plats replace the inboard pivots. 1/8" & 1/4" plate steel reenforcement plates are surrounding the console. A 1" bar ties in the console to the firewall.
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Here are the first pics of me stripping paint from the engine bay and the unusual consoles.
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kg6dxn   Official Sasquatch build thread Part 1   Nov 20 2010, 02:20 PM
kg6dxn   I ground down the welds a little, got it in primer...   Mar 27 2011, 08:33 PM
kg6dxn   I also moved my urethane mount to the sides. I nee...   Mar 27 2011, 08:38 PM
Andyrew   I like the motor mount reinforcements! Probabl...   Mar 28 2011, 11:55 AM
kg6dxn   I started mocking up the intake and exhaust. Here...   Apr 2 2011, 03:12 PM
kg6dxn   Not exactly sure what I will do with the WG dump. ...   Apr 2 2011, 03:14 PM
kg6dxn   I also need to clock the turbo to its final positi...   Apr 2 2011, 03:19 PM
kg6dxn   Few more pics of the engine bay...   Apr 3 2011, 12:23 AM
Andyrew   That is one FUNKY exhaust... What material is tha...   Apr 4 2011, 09:56 AM
kg6dxn   That is one FUNKY exhaust... What material is th...   Apr 4 2011, 12:48 PM
Andyrew   Well if you make the rest of the exhaust out of re...   Apr 4 2011, 01:02 PM
kg6dxn   Yes, The flex will be cut back and tied into a 4...   Apr 4 2011, 01:07 PM
kg6dxn   Since I got laid off. I'm staying busy. The PO...   Apr 4 2011, 06:11 PM
Lennies914   [quote name='kg6dxn' date='Apr 4 2011,...   Apr 4 2011, 06:29 PM
kg6dxn   Now I understand how you're making so much pr...   Apr 4 2011, 06:35 PM
Andyrew   My right hinge pivot broke too. the bolt sheared ...   Apr 4 2011, 10:36 PM
JRust   Good your keeping busy Mike! Went throu a shor...   Apr 4 2011, 09:56 PM
kg6dxn   Deciced to build a shift rod today. The design con...   Apr 5 2011, 01:57 PM
kg6dxn   Next I had to figure how far off the rod was. From...   Apr 5 2011, 02:00 PM
kg6dxn   Looks like even penitration...   Apr 5 2011, 02:03 PM
kg6dxn   Little sanding and paint (orange for Andrew). I us...   Apr 5 2011, 02:08 PM
kg6dxn   Here's a pic of it in place. I still need to f...   Apr 5 2011, 02:12 PM
Andyrew   Thats a nice looking setup! Dont quite underst...   Apr 5 2011, 03:03 PM
kg6dxn   Today I tackled the wiring a little. I removed my ...   Apr 8 2011, 08:04 PM
JRust   :D Keep it up Mike! Looking great :headbanger...   Apr 8 2011, 08:07 PM
kg6dxn   I had to cut the firewall and tunnel a little to m...   Apr 8 2011, 08:07 PM
kg6dxn   Welded up the bulkhead with 14ga plate. Might be o...   Apr 8 2011, 08:10 PM
kg6dxn   So the bulkhead connector was $25 online. I h...   Apr 8 2011, 08:14 PM
kg6dxn   I removed the large red wires from the harness. Th...   Apr 8 2011, 08:19 PM
kg6dxn   So, here is the rear harness. I do need to make so...   Apr 8 2011, 08:26 PM
quadracerx   Cool...nice job... :headbanger: DUDE! where di...   Apr 8 2011, 08:36 PM
kg6dxn   Cool...nice job... :headbanger: DUDE! where d...   Apr 8 2011, 08:39 PM
Andyrew   Figures, the wiring guy would show off his wiring ...   Apr 9 2011, 06:56 PM
FourBlades   I love those weather pac connectors. A great buil...   Apr 10 2011, 01:05 PM
kg6dxn   I love those weather pac connectors. A great bui...   Apr 10 2011, 01:13 PM
FourBlades   Good luck on your job search. At least you are pu...   Apr 10 2011, 01:18 PM
kg6dxn   The real wiring challenge has begun. So far I have...   Apr 14 2011, 05:29 PM
kg6dxn   It is taking a long time wiring because a solder a...   Apr 14 2011, 05:31 PM
kg6dxn   Well the ECU is 75% wired up. Still need the gauge...   Apr 16 2011, 07:50 PM
kg6dxn   Here is a pic of the Alt bolted in... I will po...   Apr 16 2011, 07:54 PM
Andyrew   Damn Mike. 80 hours for a guy who does electrical ...   Apr 17 2011, 01:26 AM
kg6dxn   140amp alternator? You going to run a stereo or d...   Apr 17 2011, 09:12 AM
ArtechnikA   I have HID headlights, 35 Amps. Really ? 'c...   Apr 20 2011, 02:41 PM
kg6dxn   I have HID headlights, 35 Amps. Really ? ...   Apr 20 2011, 05:52 PM
Andyrew   Good stuff! I've never been a fan of a ...   Apr 17 2011, 10:09 AM
kg6dxn   Time for a wiring update. I have the ECU complete ...   Apr 17 2011, 06:00 PM
kg6dxn   Here's another pic of the fuse panel...   Apr 17 2011, 06:01 PM
kg6dxn   I installed a battery bulkhead connector for the m...   Apr 17 2011, 06:05 PM
kg6dxn   I also fabed up a new throttle cable. I got some 1...   Apr 17 2011, 06:13 PM
kg6dxn   Did a little work on the exhaust today. Welded my ...   Apr 19 2011, 03:18 PM
kg6dxn   Double check my ID >:D   Apr 19 2011, 03:20 PM
Krank   Double check my ID >:D Although the 4...   May 12 2011, 10:43 PM
kg6dxn   Now it's time to tackle my dash wiring. Betwee...   Apr 19 2011, 03:22 PM
kg6dxn   I cleaned up my gauge wiring. Got my Boost control...   Apr 19 2011, 08:27 PM
JRust   You can't "urbo" a 914 :poke:   Apr 19 2011, 08:49 PM
kg6dxn   You can't "urbo" a 914 :poke: Fixe...   Apr 19 2011, 08:53 PM
kg6dxn   UPDATE! I landed a new job today! Now I c...   Apr 20 2011, 01:36 PM
Andyrew   WOO HOO!!! Congrats on the job!   Apr 20 2011, 01:50 PM
Rand   Congrats Mike!!! That's awesome ne...   Apr 20 2011, 01:58 PM
kg6dxn   Thanks guys! My self worth was starting to suf...   Apr 20 2011, 02:03 PM
JRust   Thanks guys! My self worth was starting to su...   Apr 20 2011, 10:07 PM
Lennies914   :trophy: :trophy: :trophy: That's great ne...   Apr 20 2011, 09:34 PM
kg6dxn   I spent about 8 hours making this bracket out of a...   Apr 23 2011, 02:43 PM
kg6dxn   Then I got it installed. Of course I painted it or...   Apr 23 2011, 02:45 PM
kg6dxn   I pulled out the 1/4-28 tap and installed the Zerk...   Apr 23 2011, 02:51 PM
Andyrew   Looks fantastic!!!   Apr 24 2011, 04:11 AM
kg6dxn   Well I'm mostly down to booring stuff and puch...   Apr 30 2011, 07:02 PM
kg6dxn   Some of the little stuff... Turbo coolant lines. I...   Apr 30 2011, 07:10 PM
kg6dxn   I had to move my battery cut off switch to make ro...   May 1 2011, 07:49 PM
kg6dxn   Here is a pick of my VW Jetta water valve. It is c...   May 1 2011, 07:57 PM
enderw88   Out of curiosity, shouldn't this be a "Ye...   May 1 2011, 08:05 PM
kg6dxn   Out of curiosity, shouldn't this be a "Y...   May 1 2011, 08:12 PM
kg6dxn   Got some more parts in today. My Setrab Cooler sho...   May 6 2011, 06:27 PM
kg6dxn   Here's what they looke like stacked. I need to...   May 6 2011, 06:32 PM
kg6dxn   Now here's the F-ed up part. When I last dorve...   May 6 2011, 06:40 PM
kg6dxn   More goodies. 4" aluminum elbow for the filte...   May 6 2011, 08:14 PM
JRust   Looking great Mike. I can't wait to go for a r...   May 6 2011, 09:39 PM
Eric_Shea   Not a 930 bar... Look for the mounting plates fro...   May 7 2011, 06:50 AM
kg6dxn   If anyone has looked at my radiator you would have...   May 7 2011, 08:51 PM
kg6dxn   Here's another pic of the bottom of the shroud...   May 7 2011, 08:53 PM
Andyrew   Great stuff! Sucks about the sway bar... Shoul...   May 8 2011, 08:12 AM
kg6dxn   I don't know the exact CFM. I can tell you the...   May 12 2011, 11:09 PM
Andyrew   You are certainly BIG on the exhaust, Especially w...   May 13 2011, 01:01 AM
banksyinoz   its great to see such a nice rotor setup in a 914,...   May 13 2011, 01:23 AM
kg6dxn   has the fuel rail, regulator and pump been upgrad...   May 14 2011, 11:23 AM
FourBlades   What a great build, you have some skills man. I t...   May 14 2011, 07:46 PM
kg6dxn   What a great build, you have some skills man. T...   May 14 2011, 08:36 PM
kg6dxn   I found some California rust today. Mostly dirt an...   May 28 2011, 03:15 PM
kg6dxn   Here's another picture of my sway bar mount. I...   May 28 2011, 03:19 PM
kg6dxn   A little welding, grinding and primer... I trac...   May 28 2011, 06:22 PM
kg6dxn   I have also been working on the oil cooler system....   May 28 2011, 06:28 PM
kg6dxn   Been too long since an update. I tore my tranny ap...   Jun 16 2011, 08:31 PM
Britain Smith   I have been getting my braided lines from www.aero...   Jun 16 2011, 08:54 PM
kg6dxn   I have been getting my braided lines from www.aer...   Jun 18 2011, 08:33 PM
kg6dxn   Update. I worked 12 hours toady and got a lot done...   Jun 18 2011, 08:39 PM
kg6dxn   Money shot! I used a stock muffler bracket ...   Jun 18 2011, 08:42 PM
kg6dxn   Got my fuel lines and oil lines complete. I tied i...   Jun 18 2011, 08:44 PM
kg6dxn   I started mocking up the mount for my Air/Water in...   Jun 18 2011, 08:53 PM
kg6dxn   I also started fabbing my shift linkage. The main ...   Jun 18 2011, 08:58 PM
kg6dxn   I think HD sells mig welders. I will go tomorrow a...   Jun 18 2011, 09:01 PM
geniusanthony   My local HD doesn't sell MIG wire, I have to g...   Jun 19 2011, 07:45 AM
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