D-Jet MPS Diaphragm Replacement/Tuning Kits - In Stock, Sale price ends tomorrow night, 12/30/2012 Options

[ChrisFoley]

I'm offering a kit which includes a diaphragm, o-rings and paper gasket, to rebuild D-Jet MPS units.
I already obtained an acceptable quotation on the most challenging component - new stamped beryllium copper diaphragm pieces.
The sample I used for CAD was the "triple ripple" shape which I think is the most recent design from Bosch.

The mild steel hub pieces will be zinc plated just like oem. We will swage the hubs onto the diaphragms in-house.
Your adjusting screws which thread into the diaphragms will be re-used with new o-ring provided in the kit. A new o-ring to seal the housing is also in the kit.

A new full load stop screw is the centerpiece of a tuning kit which also includes a special 7mm hollow hex driver and correctly sized flat blade screwdriver.
The stop screw has an 8mm hex thru hole instead of the large slot in the originals.
Adjustments will be made without removing the stop screw.

Someone else might be interested in providing assembly/adjustment services. I could do that too, but we aren't set up for it right now.

CAD:


Production pieces:


Edit 12/08/12: Final Production begins soon.
Current prices: Diaphragm Kits-$127.95; Tuning Kits-$46.95; Both Kits Together-$166.95. Shipping Included
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