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> Cary's 73 1.7 Rustoration Thread
cary
post Jun 6 2012, 10:15 PM
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Well I figured its time to start documenting the rustoration of my 1973 1.7L.
This car was bought for and used by my oldest son to drive thru 4 years of high school in Montana.
You have to realize in Montana kids can get their license at 15.
I think we only put it on the trailer twice in those 4 years.

It was bought on Ebay. I think the closing bid was $1600. So off he went with his Grandpa, the truck and the trailer.
Then I get the call. Dad they lied .............. it does have some rust.
So here's a 15 year old negotiating a Ebay deal gone sour with the owner of tow track company.
So I told him to take inventory of the parts that we could use. Then make him a offer. So after handing him 10 $100 biils it was loaded on the trailer.

So me at 55 decided that I want to rebuild this car to be my daily driver for next 15 years.
It started out to be a quick tidy up and repaint. But we all know how that goes.

I have $1400 worth of new interior that James did for me. All bagged up.
I just received my $3300 order from Restoration Design.
I have a $1600 list for Mark at 914 Rubber.
So I figure I'll have $9000 into a car that might be somewhere in the $7000 range when I'm done.
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cary   Cary's 73 1.7 Rustoration Thread   Jun 6 2012, 10:15 PM
cary   Started by going after the reinforcement pieces. F...   Dec 10 2012, 12:26 AM
cary   I now know why no one documents the suspension con...   Dec 10 2012, 12:34 AM
cary   Not in too bad of shape.   Dec 10 2012, 12:38 AM
cary   Looks like I'll need a little recreation.   Dec 10 2012, 12:41 AM
cary   I was surprised how nice it looked under the conso...   Dec 10 2012, 12:59 AM
cary   Off to more spot weld drilling. Taking off the out...   Dec 10 2012, 10:34 AM
cary   Oh yeah, The replacement drivers long is coming t...   Dec 10 2012, 10:38 AM
FourBlades   Nice work! You are getting there. Should be ...   Dec 10 2012, 11:22 AM
cary   Thanks John .............. After the stop at th...   Dec 10 2012, 09:41 PM
cary   Here's where we started today ............... ...   Dec 10 2012, 09:45 PM
wingnut86   Hah! And my wife complains when I have 2 a/c ...   Dec 10 2012, 09:49 PM
cary   First reinforcement is removed ........... What...   Dec 10 2012, 10:03 PM
cary   While I'm taking off the outer console. Super ...   Dec 10 2012, 10:10 PM
cary   Well after about 3 hours of work the outer console...   Dec 10 2012, 10:27 PM
cary   Hah! And my wife complains when I have 2 a/c...   Dec 10 2012, 10:31 PM
cary   I have a drivers long (Perry), pedal box (Bruce) a...   Dec 18 2012, 01:59 PM
NARP914   Great work, nice to see another car being saved.   Dec 18 2012, 04:59 PM
cary   Perry's drivers side long has arrived.   Jan 5 2013, 08:30 PM
jersey914   :Qarl: :DRUNK:   Jan 5 2013, 08:56 PM
cary   Here it is ................. Perry did a great ...   Jan 6 2013, 07:28 PM
cary   Dis-assembly begins ............... Started ...   Jan 6 2013, 07:39 PM
cary   Door sill removed ................   Jan 6 2013, 07:41 PM
cary   Now getting to the portion that I really wanted to...   Jan 6 2013, 07:49 PM
cary   Heres a couple shots of the outer long under the d...   Jan 6 2013, 07:56 PM
cary   Bad news for the Tool Whore's wallet. They jus...   Jan 7 2013, 05:54 AM
cary   I thought the same thing. But when we started the ...   Jan 12 2013, 06:41 AM
cary   My dad just passed away from a fast acting Leukemi...   Jan 17 2013, 06:58 AM
Slink   Cary My deepest sympathy to you and your family.   Jan 17 2013, 08:45 AM
wingnut86   Cary, My family's condolences on the loss of ...   Jan 17 2013, 01:02 PM
cary   Well time to get back to work. Got my 2 new grinde...   Jan 21 2013, 09:33 PM
cary   I'm back at disecting the drivers long that I ...   Jan 21 2013, 09:45 PM
cary   Look like we'll have about 100 spot welds to d...   Jan 21 2013, 09:48 PM
cary   I got 85 spot welds drilled out with one Rota Cut ...   Jan 21 2013, 09:53 PM
sixnotfour   Hold or clamp a straight edge and burn....   Jan 21 2013, 09:53 PM
cary   Outer long removed in one solid piece. :D Easy d...   Jan 21 2013, 09:56 PM
cary   Here she is opened up. Looks good.   Jan 21 2013, 09:58 PM
cary   Perry gave me lots of material. Looks like I'l...   Jan 21 2013, 10:15 PM
cary   So back to dissecting the long. Next will be to r...   Jan 28 2013, 10:47 PM
cary   Here's the wheelhouse cut off with the plasma ...   Jan 28 2013, 10:52 PM
cary   Next will be to remove the floorpan portion left o...   Jan 28 2013, 11:02 PM
cary   New weapon rack .................   Jan 28 2013, 11:03 PM
cary   I've got it almost trimmed down to were I can ...   Jan 28 2013, 11:09 PM
cary   Now that I have it trimmed out. Looks like I'l...   Jan 28 2013, 11:15 PM
9146986   I've seen several cars with the crack at the p...   Jan 29 2013, 08:35 AM
cary   I've seen several cars with the crack at the ...   Jan 29 2013, 07:53 PM
cary   Here's what I hope the final result will be. T...   Feb 3 2013, 11:29 AM
jersey914   Here's what I hope the final result will be. ...   Feb 3 2013, 01:08 PM
cary   Looking for some help............. Went back and r...   Feb 4 2013, 09:44 AM
cary   Going to remove the front inner fender from the ne...   Feb 4 2013, 09:53 AM
cary   This will be my electric car when the batteries ge...   Feb 4 2013, 10:00 AM
wingnut86   Awesome idea Cary. That was why I purchased my bl...   Feb 4 2013, 10:06 AM
cary   Back to it ............. Going to remove the remna...   Feb 4 2013, 08:22 PM
cary   Removed the j-pipe. The red arrows show you were t...   Feb 4 2013, 08:34 PM
cary   Now to remove the front inner fender ................   Feb 4 2013, 08:42 PM
cary   Here she is sitting in her soon to be new home.......   Feb 4 2013, 08:44 PM
cary   Here's the long after a couple hours of sand b...   Feb 4 2013, 08:51 PM
cary   Another work day............... I got the inner r...   Feb 12 2013, 07:07 AM
cary   Duplicate Post   Feb 12 2013, 07:10 AM
worn   Super In Law finished tearing the inner layer out...   Feb 12 2013, 11:34 AM
cary   As things are progressing. I unpacked the brake ma...   Feb 13 2013, 07:02 AM
cary   Finally broke down and bought my new Millermatic 1...   Feb 13 2013, 07:07 AM
cary   Test fitting the inner fender after trimming a bit...   Feb 13 2013, 07:09 AM
cary   I still don't get the flash rust deal. I strip...   Feb 14 2013, 07:03 AM
wingnut86   It's there. Don't trust your eyes. Use a...   Feb 16 2013, 07:32 PM
cary   Here's the motor mounts that where sent by Wor...   Mar 4 2013, 11:31 PM
cary   Taking a time out to get the other car ready for s...   Mar 4 2013, 11:35 PM
cary   Back to work. Super In Law (82) back working on th...   Mar 11 2013, 10:33 PM
cary   Me, I'm getting the other car ready for this w...   Mar 11 2013, 10:43 PM
FourBlades   Good work on saving another teener! :Qarl: ...   Mar 12 2013, 07:05 AM
cary   Working on setting things up to install the driver...   Mar 12 2013, 10:23 PM
cary   Still working on the drivers long. Had a little tr...   Mar 13 2013, 10:36 PM
cary   The day finally came. We installed the drivers lon...   Mar 20 2013, 09:38 PM
cary   Here it is tacked in place and back on the rotisse...   Mar 20 2013, 09:46 PM
cary   Here's the inner fender to long welds. Mine...   Mar 20 2013, 09:54 PM
cary   Things are looking up .............. We patched t...   Mar 25 2013, 08:41 PM
cary   Starting to look like a whole car again .............   Mar 25 2013, 08:43 PM
cary   Laying out the next project.............. Complete...   Mar 25 2013, 08:49 PM
nathansnathan   Laying out the next project.............. Complet...   Mar 26 2013, 06:54 AM
worn   Laying out the next project.............. Complet...   Mar 26 2013, 08:32 AM
cary   In answer to your first question. Yes. He's h...   Mar 28 2013, 06:02 AM
saigon71   :sawzall: :welder: Good work...Keep on rollin m...   Mar 26 2013, 05:48 AM
cary   I'm thinking that Super In Law isn't wire ...   Mar 26 2013, 11:09 PM
cary   Switching days off. We'll be back at it tomorr...   Mar 26 2013, 11:13 PM
cary   Super in Law is working on the insert sleeve. Took...   Mar 27 2013, 09:50 PM
cary   While he was working on the insert pattern. I thou...   Mar 27 2013, 09:54 PM
cary   How does this deal work? There is a light metal fr...   Mar 27 2013, 09:57 PM
cary   So decided that I would start tearing into the pas...   Mar 27 2013, 10:10 PM
cary   Got it out. Cut it into three pieces to get it out...   Mar 27 2013, 10:14 PM
cary   Test fitting a couple pieces. Inner needs some tri...   Mar 27 2013, 10:17 PM
cary   Now in lies the big question. How do weld back in ...   Mar 27 2013, 10:20 PM
worn   Now in lies the big question. How do weld back in...   Mar 28 2013, 09:33 AM
cary   I don't think I can reach in there ............   Mar 28 2013, 09:09 PM
sixnotfour   plug weld from the shock tower side   Mar 28 2013, 03:11 PM
cary   plug weld from the shock tower side No access. ...   Mar 28 2013, 09:12 PM
cary   TIME OUT Oldest son came up from Eugene for Easte...   Apr 1 2013, 06:07 AM
cary   Water pump gasket let go. And I can see a hairline...   Apr 3 2013, 09:34 PM
cary   All cleaned up and waiting for a hose from Audi. O...   Apr 8 2013, 08:36 AM
cary   Oh yeah. Workmanship investigation. I used RTV on ...   Apr 8 2013, 08:47 AM
worn   Oh yeah. Workmanship investigation. I used RTV on...   Apr 8 2013, 11:04 AM
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