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> Sasquatch Part III Audi 1.8t transplant..., PCV upgrades finally...
Mike Bellis
post Jun 10 2012, 05:41 PM
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I have A.D.D. I admit it. I also can't leave well enough alone. I got really motivated by Andrew Dalen and seeing a 914 with Subie power driving to WCR12 from Idaho. What a beautiful car...
I stumbled on a steal of a deal for a 2001 Passat 1.8t, Audi ATW engine and 5 speed transaxle. Long story short and here you go. New engine cleaned and ready for fab time. The exhaust and turbo have been removed before power washing.

Here is a link to Part I
http://www.914world.com/bbs2/index.php?act...=0#entry1396734

Part II
http://www.914world.com/bbs2/index.php?showtopic=172455


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Here is the challenge. The transaxle. Either I fab an adapter, Fab an axle to take 1 Porsche CV and 1 Audi/VW CV or Replace with Boxster tranny, that will: Bolt right on, Shifter is cheap and available and requires less fab time. I'm leaning to the Boxster due to the 100mm Porsche CV flange. The Audi is 114mm.

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This is whats left of the wiring after the car gets gutted. The ECU and gauge cluster have a symbiotic relationship. They work together and have to stay together to run. It looks like it will fit nicely into the stock location. I may have to adjust the column lower and build an trim ring around the cluster.

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okieflyr
post Jun 10 2012, 07:06 PM
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I do. Give me abit to find them though.
My setup fits ok top tp bottom, but some metal fab or removal will be in order for the rear of the engine. I did my VW 1.8t using a self-made crossmember to use the stock body mounting points.


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Mike Bellis
post Jun 10 2012, 09:11 PM
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QUOTE(okieflyr @ Jun 10 2012, 06:06 PM) *

I do. Give me abit to find them though.
My setup fits ok top tp bottom, but some metal fab or removal will be in order for the rear of the engine. I did my VW 1.8t using a self-made crossmember to use the stock body mounting points.

My plan is similar. Use front mounting points and then have to runners tied from there to the stock tranny mounts. Then just fab the 4 Audi mounting points. I will install it like I did my first Ford V8 914. Car jacked up, cherry picker and floor jacks to locate engine, measure and start welding... (IMG:style_emoticons/default/welder.gif) Need to pull the trigger on the tranny solution before final fitting. Boxster has different mounts. Anyone need a good Audi transaxle?

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Posts in this topic
kg6dxn   Sasquatch Part III Audi 1.8t transplant...   Jun 10 2012, 05:41 PM
kg6dxn   Here is the Electronic Gas Pedal... Pretty cool. S...   Jun 10 2012, 05:44 PM
kg6dxn   So now I need to junk this Passat. Last time I jun...   Jun 10 2012, 05:50 PM
Dr Evil   :popcorn: Hmmmm :idea:   Jun 10 2012, 05:52 PM
kg6dxn   :popcorn: Hmmmm :idea: :type: Engine is 24...   Jun 10 2012, 05:55 PM
andys   I believe you can swap out the tripoid transaxle f...   Jun 10 2012, 06:11 PM
Tom   Mike, Glad to hear your back is feeling better....   Jun 10 2012, 06:13 PM
kg6dxn   Here is the stock K03 turbo. It hangs from a chinc...   Jun 10 2012, 06:51 PM
kg6dxn   Here is a DAPO mod to boost spring pressure. You s...   Jun 10 2012, 06:56 PM
okieflyr   Years ago I had REVO flash the ecu to eliminate th...   Jun 10 2012, 07:01 PM
kg6dxn   Years ago I had REVO flash the ecu to eliminate t...   Jun 10 2012, 07:06 PM
okieflyr   I do. Give me abit to find them though. My setu...   Jun 10 2012, 07:06 PM
kg6dxn   I do. Give me abit to find them though. My set...   Jun 10 2012, 09:11 PM
tscrihfield   I have loved the Sasquatch build btw... I actually...   Jun 10 2012, 08:03 PM
kg6dxn   I have loved the Sasquatch build btw... I actuall...   Jun 10 2012, 09:04 PM
Andyrew   I have loved the Sasquatch build btw... I actuall...   Jun 11 2012, 12:38 AM
Porsche930dude   Nice ill be watching. Cat converter guts arnt wort...   Jun 10 2012, 08:17 PM
RobW   Let me know if you need the trailer for the passat...   Jun 10 2012, 09:22 PM
Chris Scott   Mike, Check to see about poping out the drive flan...   Jun 10 2012, 11:04 PM
rhd914   Interesting project, just wondered if they flash t...   Jun 10 2012, 11:16 PM
kg6dxn   Interesting project, just wondered if they flash ...   Jun 10 2012, 11:18 PM
andys   Here's a photo of an 012 trans with the flange...   Jun 11 2012, 11:06 AM
smj   Here's a photo of an 012 trans with the flang...   Jun 11 2012, 12:29 PM
kg6dxn   Here's a photo of an 012 trans with the flan...   Jun 11 2012, 09:26 PM
kg6dxn   If the flanges are held in with a circlip, they lo...   Jun 11 2012, 09:29 PM
Justinp71   Mike you do have ADD, ha! Your 914 is like a d...   Jun 11 2012, 10:58 PM
Chris Scott   Mike, If i remember correctly the drive flanges ju...   Jun 11 2012, 11:15 PM
kg6dxn   Mike, If i remember correctly the drive flanges j...   Jun 11 2012, 11:22 PM
Chris Scott   That is what I remember   Jun 12 2012, 12:03 AM
kg6dxn   Sent the Passat to the wrecking yard today. Fuchin...   Jun 15 2012, 11:37 PM
jcd914   Anybody ever pulled the axle flange on a Boxster ...   Jun 16 2012, 01:36 AM
kg6dxn   [quote name='kg6dxn' post='1694177' date='Jun 15 ...   Jun 16 2012, 09:46 AM
rohar   AWESOME swap! I did an ABA 16v in a teener la...   Jun 16 2012, 01:08 PM
kg6dxn   AWESOME swap! I did an ABA 16v in a teener l...   Jun 16 2012, 02:33 PM
stanthedog   Those 1.8T motors can make insane HP. For engine g...   Jun 16 2012, 02:36 PM
Marty Yeoman   This one I'm going to have to stop by and see ...   Jun 16 2012, 02:56 PM
stanthedog   It's downright scarey to be next to when he st...   Jun 16 2012, 03:02 PM
Lennies914   1999 5 spd Boxster M/T in Roseville. $640 ht...   Jun 16 2012, 05:43 PM
kg6dxn   Got the flanges out. Just the the VW manual said t...   Jun 16 2012, 07:20 PM
kg6dxn   Been taking it slow on the conversion. Here's ...   Aug 11 2012, 09:17 PM
kg6dxn   quick video... Linkage in action... fc8ZPVFrucw   Aug 11 2012, 10:30 PM
Andyrew   Mike, That shifter setup looks awesome! Im...   Aug 12 2012, 03:28 PM
Drums66   .....Super cool, project man.....I dig Audi powerp...   Aug 12 2012, 03:54 PM
JRust   Looking great Mike! Looks like you'll be p...   Aug 12 2012, 04:58 PM
kg6dxn   Got it finished and painted. Moved the cable inboa...   Aug 12 2012, 06:40 PM
kg6dxn   Teaser photos... Rotary gets pulled this weekend. ...   Sep 19 2012, 09:54 PM
McMark   Ooooh, does that mean the K03 is available? :shade...   Sep 19 2012, 10:48 PM
kg6dxn   Ooooh, does that mean the K03 is available? :shad...   Sep 20 2012, 08:01 AM
Andyrew   Mike, are you going to run the stock turbo/tune fo...   Sep 19 2012, 10:56 PM
kg6dxn   Mike, are you going to run the stock turbo/tune f...   Sep 20 2012, 08:05 AM
Andyrew   Mark, what would you want with a lowly KO3? Planni...   Sep 19 2012, 10:56 PM
McMark   Mark, what would you want with a lowly KO3? Plann...   Oct 7 2012, 09:48 AM
kg6dxn   Mike, the crade looks amazing! Do you have a...   Oct 7 2012, 10:01 AM
Andyrew   The PCV system tends to crack and disintegrate, es...   Sep 20 2012, 08:44 AM
kg6dxn   The PCV system tends to crack and disintegrate, e...   Sep 20 2012, 09:47 AM
Andyrew   I would just go catch can... I run mine open becau...   Sep 20 2012, 06:48 PM
kg6dxn   I would just go catch can... I run mine open beca...   Sep 20 2012, 07:11 PM
kg6dxn   Fenolic intake spacer. 034 says it can lower the m...   Sep 20 2012, 10:53 PM
396   Very very slick and trick..Good luck with your con...   Sep 20 2012, 11:07 PM
kg6dxn   Very very slick and trick..Good luck with your co...   Sep 20 2012, 11:29 PM
Andyrew   I've heard mixed reviews on the intake spacer....   Sep 21 2012, 08:55 AM
matthepcat   Whats going to be the fate of the rotary? Seems li...   Sep 21 2012, 10:34 AM
kg6dxn   Whats going to be the fate of the rotary? Seems l...   Sep 21 2012, 06:47 PM
kg6dxn   Pulled the drive train today. Kind of depressing s...   Sep 22 2012, 08:33 PM
Andyrew   Mike, What have you decided for the axle solutio...   Sep 22 2012, 09:00 PM
kg6dxn   Mike, What have you decided for the axle soluti...   Sep 22 2012, 09:02 PM
Andyrew   BTW I see some emission stuff still on your new en...   Sep 22 2012, 09:02 PM
kg6dxn   BTW I see some emission stuff still on your new e...   Sep 22 2012, 09:36 PM
Andyrew   sway away custom axles? So 914 outer cv and boxste...   Sep 22 2012, 09:10 PM
ConeDodger   What intercooler are you running Mike?   Sep 22 2012, 09:10 PM
kg6dxn   What intercooler are you running Mike? I running...   Sep 22 2012, 09:20 PM
Andyrew   My guess is the air to water that he ran on the ro...   Sep 22 2012, 09:19 PM
Andyrew   350 with that turbo will take ~ 22psi. I had 330hp...   Sep 22 2012, 09:49 PM
kg6dxn   350 with that turbo will take ~ 22psi. I had 330h...   Sep 23 2012, 05:26 PM
Chris H.   Hey Mike, So the clearance looks pretty good? N...   Sep 23 2012, 04:49 PM
kg6dxn   Hey Mike, So the clearance looks pretty good? ...   Sep 23 2012, 05:21 PM
rohar   Hey Mike, So the clearance looks pretty good? ...   Sep 23 2012, 05:36 PM
Andyrew   I'd say you should get an EBC. You could alway...   Sep 23 2012, 05:39 PM
kg6dxn   I have read about a couple guys blowing through th...   Sep 23 2012, 05:49 PM
Andyrew   I have read about a couple guys blowing through t...   Sep 23 2012, 07:37 PM
kg6dxn   Just for fun... Picture of my 3 turbos... Big diff...   Sep 23 2012, 07:08 PM
kg6dxn   Got the cradle fabbed up. still needs some bracing...   Oct 6 2012, 09:44 PM
kg6dxn   One more just for fun... Engine in the bay. I wil...   Oct 6 2012, 09:48 PM
rohar   Dude, we need to start a new club, the lightweight...   Oct 6 2012, 10:15 PM
Andyrew   What manifold did you use? The VW one for the tran...   Oct 6 2012, 10:22 PM
kg6dxn   What manifold did you use? The VW one for the tra...   Oct 6 2012, 10:29 PM
kg6dxn   Today was spent, all day, fabricating mounts. I di...   Oct 7 2012, 08:45 PM
kg6dxn   here is the final system welded. Need some more gr...   Oct 7 2012, 08:48 PM
Dr Evil   Work of art, Mike :thumbsup:   Oct 7 2012, 08:59 PM
kg6dxn   Work of art, Mike :thumbsup: Thanks Doc! Tha...   Oct 7 2012, 09:03 PM
Todd Enlund   Man, that is slick.   Oct 8 2012, 06:26 AM
westtexass2k   This is a cool build. I really like the Audi engi...   Oct 8 2012, 07:44 AM
kg6dxn   This is a cool build. I really like the Audi eng...   Oct 8 2012, 11:43 AM
McMark   That's awesome! And your insight to make ...   Oct 8 2012, 07:45 AM
Andyrew   Looks fantastic!!!!   Oct 8 2012, 08:46 AM
kg6dxn   Here she is in all her glory. Engine mounted to th...   Oct 13 2012, 07:01 PM
kg6dxn   The cool thing about the OBX (don't laugh) int...   Oct 13 2012, 07:10 PM
rohar   That's really comming together. I love that y...   Oct 13 2012, 08:13 PM
okieflyr   Mike, have you checked your height and clearance w...   Oct 13 2012, 09:14 PM
kg6dxn   Mike, have you checked your height and clearance ...   Oct 13 2012, 09:34 PM
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