 Broken Heater Cable, Winter is Coming! |
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| JawjaPorsche |
 Aug 28 2012, 10:12 AM
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#1
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Advanced Member  Group: Members Posts: 3,463 Joined: 23-July 11 From: Clayton, Georgia Member No.: 13,351 Region Association: South East States  |
I was driving my teener this morning up here in the mountains with the top off. I pull my heater lever and my 40 year old cable broke.
I have searched and read the threads on this forum. I climbed under the car and it is definitely a broken cable. Reading the forums told me the cable is one piece and loops on the lever. My question is threading the new cable. Looking under the car it looks like there is a a cable tube. Does this go all the way to the lever from the firewall? Where do you start the threading: Firewall, Lever? As usual, any advice and help will be appreciated. I think I found the correct cable on Pelican Parts: http://www.pelicanparts.com/cgi-bin/smart/...76%29%2C%20Each My teener is a 73 so it looks like this will fit? |
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| SLITS |
Aug 28 2012, 10:44 AM
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#2
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"This Utah shit is HARSH!" Group: Benefactors Posts: 13,602 Joined: 22-February 04 From: SoCal Mountains ... Member No.: 1,696 Region Association: None  |
There are two tubes, right and left and as I remember, one side is longer than the other ( the cable).
Thread thru lever then thread each thru the tubes from inside the car. Tube are exposed in the center tunnel when you remove the lever. |
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| JawjaPorsche |
Aug 28 2012, 11:42 AM
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#3
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Advanced Member Group: Members Posts: 3,463 Joined: 23-July 11 From: Clayton, Georgia Member No.: 13,351 Region Association: South East States |
Thanks, Slits. I really appreciate your help. (IMG:style_emoticons/default/beer.gif)
QUOTE(SLITS @ Aug 28 2012, 12:44 PM)  There are two tubes, right and left and as I remember, one side is longer than the other ( the cable). Thread thru lever then thread each thru the tubes from inside the car. Tube are exposed in the center tunnel when you remove the lever. |
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| Eric_Shea |
Aug 28 2012, 11:50 AM
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#4
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PMB Performance Group: Admin Posts: 19,275 Joined: 3-September 03 From: Salt Lake City, UT Member No.: 1,110 Region Association: Rocky Mountains  |
(IMG:style_emoticons/default/agree.gif) with her.
Pretty easy actually. The drivers side is shorter (double check that). Order some covers from the VW folk (CIP1.com). They'll help keep the water out and prevent future rust. Take them off the barrel nuts, remove the old covers if they're still there, remove the 13mm on the hand lever and pull it up and out. Thread the new one through the lever like Slitsie-pooh suggests (remembering which side is shorter), then install the little rubber covers and reattach the barrel nuts. Bolt the lever back down and give it a whirl. E. |
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| JimN73 |
Aug 28 2012, 02:58 PM
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#5
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Senior Member Group: Members Posts: 535 Joined: 6-October 07 From: Gig Harbor Member No.: 8,192 Region Association: Pacific Northwest |
On my car, the tubes are bent and the ends of the cables have straight rods on them (little over an inch). I used a vise and a hammer to bend the cable ends to get them thru the tube. My approach was trial and error, I "adjusted" the cable ends several times before they would fit.
I also found one side of the cable to be too long no matter how I installed it. This was a topic a couple of months ago. I measured the gap/overage and straightened and rebent the cable |
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| JawjaPorsche |
Aug 28 2012, 03:07 PM
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#6
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Advanced Member Group: Members Posts: 3,463 Joined: 23-July 11 From: Clayton, Georgia Member No.: 13,351 Region Association: South East States |
Yikes! I hope I don't have that problem. What year was your teener?
QUOTE(JimN73 @ Aug 28 2012, 04:58 PM) On my car, the tubes are bent and the ends of the cables have straight rods on them (little over an inch). I used a vise and a hammer to bend the cable ends to get them thru the tube. My approach was trial and error, I "adjusted" the cable ends several times before they would fit. I also found one side of the cable to be too long no matter how I installed it. This was a topic a couple of months ago. I measured the gap/overage and straightened and rebent the cable |
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| JimN73 |
Aug 28 2012, 03:38 PM
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#7
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Senior Member Group: Members Posts: 535 Joined: 6-October 07 From: Gig Harbor Member No.: 8,192 Region Association: Pacific Northwest |
QUOTE(JawjaPorsche @ Aug 28 2012, 02:07 PM) Yikes! I hope I don't have that problem. What year was your teener? QUOTE(JimN73 @ Aug 28 2012, 04:58 PM) On my car, the tubes are bent and the ends of the cables have straight rods on them (little over an inch). I used a vise and a hammer to bend the cable ends to get them thru the tube. My approach was trial and error, I "adjusted" the cable ends several times before they would fit. I also found one side of the cable to be too long no matter how I installed it. This was a topic a couple of months ago. I measured the gap/overage and straightened and rebent the cable Mostly a '73. The firewall is aftermarket for reasons that I don't know. Perhaps the tubes were bent when it was installed. |
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| Eric_Shea |
Aug 28 2012, 04:25 PM
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#8
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PMB Performance Group: Admin Posts: 19,275 Joined: 3-September 03 From: Salt Lake City, UT Member No.: 1,110 Region Association: Rocky Mountains |
Sounds like it. It should be one of the easier jobs on a 914.
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| JawjaPorsche |
Aug 28 2012, 04:35 PM
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#9
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Advanced Member Group: Members Posts: 3,463 Joined: 23-July 11 From: Clayton, Georgia Member No.: 13,351 Region Association: South East States |
Easy? Eric you have just given this job the kiss of death! How many easy jobs turned out to be a bitch? Happen to me many times! Hope you are right! I need a easy job!
Thanks for your help. Ordered parts today. (IMG:style_emoticons/default/beerchug.gif) QUOTE(Eric_Shea @ Aug 28 2012, 06:25 PM) Sounds like it. It should be one of the easier jobs on a 914. |
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| pete000 |
Apr 27 2013, 02:17 PM
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#10
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Senior Member Group: Members Posts: 1,885 Joined: 23-August 10 From: Bradenton Florida Member No.: 12,094 Region Association: South East States |
I did a search and found this thread. Not winter, but.
I decided to pull out the heater lever and replace it with a rebuilt one. Uppon removing the cable it got stuck on the drivers side. (The passenger side slid right out easy) I can't push it back through and it is super tight and I am a bit nervous it will snap if I try to use brute force. (IMG:style_emoticons/default/headbang.gif) I did notice there was grease on the cable, this is a good thing. And I thought this was going to be easy! Any suggestions? |
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| pete000 |
Apr 27 2013, 02:31 PM
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#11
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Senior Member Group: Members Posts: 1,885 Joined: 23-August 10 From: Bradenton Florida Member No.: 12,094 Region Association: South East States |
Looks like the tube in the engine compartment was a bit bent too much. Was able to bend it and slide the cable back.
Good Grief...gotta love the 914 ! |
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