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> Cutting foam for seats?, any suggestions.
DougC
post Nov 4 2004, 02:18 PM
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I'm doing custom bolsters on stock 914 seats and need some help. I'm using wire bolster frames from stock BMW seats from my M3 (they were really raggidy). I've mounted the frames using screw head machine bolts and nuts attached to the stock fiberglass. I will be slathering on the Bondo at all the attachment points tonight and letting it set up for a couple of days. Then I plan on doing final adjustments with a propane torch before adding the cushion bolster pads, to get the angles right. I will be using the stock BMW cushions which are(seem) huge. I've started to "shave" them down using an electric knife (probably a cheap one) and it's chewing the cushions up a bit, like it's not sharp enough. I've also used a razor blade without great results. This elec. knife is brand new [got mother-in-law's permission] BTW. I fill confident in my ability to get the contours just right as long as I could find something to cut with. Any suggestions? Here's a preliminary pic of the framed seats.

Doug C


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DougC   Cutting foam for seats?   Nov 4 2004, 02:18 PM
seanery   I would look for a way to reinforce the mounting l...   Nov 4 2004, 02:21 PM
DougC   I got a feel for the bolsters before I removed the...   Nov 4 2004, 02:29 PM
scott thacher   heres the best way that reasonably priced if you m...   Nov 4 2004, 02:30 PM
seanery   is the bondo structural? I think it will just crac...   Nov 4 2004, 02:33 PM
DougC   Sean - that's a good point about the strength ...   Nov 4 2004, 02:45 PM
scott thacher   a project ??? you could just nail 3 2x4 together a...   Nov 4 2004, 02:56 PM
DougC   Look what I found with a small search. Doug C   Nov 4 2004, 02:56 PM
scott thacher   makes it look easy.... oh it is   Nov 4 2004, 03:01 PM
GWN7   I've never done it, but I saw a episode of Ame...   Nov 4 2004, 04:45 PM
Rough_Rider   Hot wire is the best method out there. But if that...   Nov 4 2004, 05:19 PM
MarkV   I have a friend that has an upholstery shop. He ha...   Nov 4 2004, 05:30 PM
SpecialK   Hot wire is the best way to cut styrofoam, and may...   Nov 4 2004, 05:35 PM
seanery   A little toxic fumes every once in a while can be ...   Nov 4 2004, 05:38 PM
lapuwali   I'd back up those bolts with metal plates to s...   Nov 4 2004, 05:40 PM
tracks914     Nov 4 2004, 07:53 PM
DougC   Apparently there are different grades of electric ...   Nov 5 2004, 11:36 AM
GWN7   If your going to use the hot knife a simple respir...   Nov 5 2004, 12:20 PM
dflesburg   http://www.longshipconsulting.com/valhalla/914_pic...   Nov 5 2004, 12:41 PM
dflesburg   I wouldn't do bondo, there is no strength ther...   Nov 5 2004, 12:46 PM
dflesburg   http://www.longshipconsulting.com/valhalla/914_pic...   Nov 5 2004, 12:58 PM
Eric_Shea   1. Fiberglass not bondo. 2. What Bruce, Mark and ...   Nov 5 2004, 01:11 PM
DougC   I stopped working on these seats until just recent...   Feb 15 2005, 11:27 AM
trekkor   Yes, that looks like it would be strong. Post prog...   Feb 15 2005, 03:15 PM
cha914   Looks good.... one thing to consider though with ...   Feb 15 2005, 04:33 PM


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