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> Ball joint nut and rear hub tool tips, successful weekend
IanS
post Mar 16 2014, 08:31 PM
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I have been reading the excellent past threads on the board trying to gear up for two of the more challenging tasks in my '71 restoration: removing the front suspension ball joint nut underneath the A-arm and removing the rear hub (nut, stub axle etc) and rear bearing. All of the suspension parts were already off the car.

I was successful at everything I tried this weekend which is so rare I figured I'd write up some of the tools I used in case it could help someone else.

First on the ball joint nut, I didn't want to spend $40 - 50 on the Porsche-specific tool and I don't weld so I couldn't make my own. Looking at some of the past threads I went to the FLAPS and got a 2 1/4" (which equates to 57.15mm) socket that's normally used on 'merican 4x4 spindles. It's a couple millimeters larger in diameter than the ball joint nut but it gets just enough purchase to hold on if you press it on there. I stood on top of the A-arm and used an air gun. It took a minute or so of repeated hitting it with the gun using my weight to keep the socket from slipping off the nut. Lots of PB Blaster too. But it worked. the part has the number W1269 under various manufacturers and it was about $10.

Attached ImageAttached Image

Removing the rear axle castellated nut is well documented on the site, get a 30mm deep 1/4" socket and air gun, lots of PB Blaster and have at it. I used an old wheel attached to the hub to keep it from spinning away.

The next big challenge was finding a "suitable drift" for the rear hub removal. I searched all over my shop and was annoyed that I didn't have any good metal rods to put into an inverted socket and hammer on it. Then I found the parts I ended up using: an old spare A-arm and a part called a "draw pin" leftover from a tractor I used to have. You can get these draw pins at Tractor Supply or Atwoods or similar farm supply stores.
Draw Pin
The draw pin has a tapered collar that fits right into the back of the hub. The threaded end fits right into the A-Arm with the dust cap removed from the front end. Then you can hold the other leg of the A-arm and whack the end with a big a hammer as you want.
Here's the hub, draw pin and arm
Attached Image
Here's the hub with the pin sitting on the floor just above it. The tapered collar matches the hub taper nicely.
Attached Image
Here's the pin in the end of the arm with the tip of the front cap off
Attached Image

I happened to have a pallet lying around so I rigged up the control arm on top of the pallet so I could whack at it and not damage anything.
Attached Image
This combo drove the hub out without splitting the rear bearing or damaging it in any way. Not that I'm gonna reuse it but I didn't fancy having to get that off the hub later.

Finally to remove the rear wheel bearing I needed a big drift and it turns out the giant socket I used to remove the front ball joint nut was just about the perfect size! Here it is sitting on one of the bearings after removal.
Attached Image
I used my shop press to push the bearing out from the back side using this giant socket. Again no visible damage to the bearing, still not gonna reuse it.

So I know you probably don't have a spare A-arm sitting about or a draw pin, but if you get the pin from a farm supply store and get the big socket from your flaps you can probably piece together the rest.
It worked for me anyway without damaging anything so that's a rare victory for me!
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Cap'n Krusty
post Mar 18 2014, 01:16 PM
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Reviewing what you wrote, I see that I misread the text. My error, sorry. Now, on to pressing. You press the outer race into the arm making contact ONLY with the OUTER lip. When you install the hub, pull it through the inner races, making contact ONLY with the inner race. Before you do this, make sure the surface of the hub is undamaged. If it came apart even moderately easily, the integrity if the surface is suspect. Have fun!

The Cap'n
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