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> Sudden Cut-out While Driving, ~faulty relay board was the culprit
poorsche914
post Apr 17 2014, 12:09 PM
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Driving to work this morning and my 2.0 D-jet suddenly cut out. Tach dropped to ZERO. It fired back up fairly quickly being still in gear and rolling. Did this twice.

Made it to work and when I went out to start it, would not fire. Can hear the fuel pump and have fuel.

Ideas where to start looking appreciated.

Some more info that may have impact:
Optima red battery that has a bad cell or something... drains overnight to around 75%. Other than that, cranks strong.

Just replaced the relay board a week or so ago due to intermittent starting issues. Could go for weeks with no issues then turn key and starter would not engage. Rolled it off to start it for a week or so and then suddenly ignition worked fine (IMG:style_emoticons/default/confused24.gif) Finally quit working altogether - couldn't even roll start it.


Thanks,
steve

(IMG:style_emoticons/default/driving.gif)
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Tom
post Apr 18 2014, 02:26 PM
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I read your post again and that draining of the battery grabbed my attention. Are you sure the battery is going bad? With the key OFF, and disconnecting the negative battery connection, do you get any spark at all?
I mentioned removing the negative battery post because it is safer; if the wrench you are using comes into contact with the body when loosening the bolt, it won't cause a big arc like it would if you disconnect the positive battery connector first.
Have you charged the battery fully with it out of the car and then let it set overnight to see how much it goes down? Measure the voltage 1/2 hour after completing the charge, then in the morning and see what the difference is.
Your no start events sounds like a ground issue or bad connection somewhere between the battery positive and the starter solenoid. If you need help going thru that process, let me know and I can help you get thru it.
Tom
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poorsche914
post Apr 18 2014, 02:59 PM
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Battery is a 2+ year old Optima that is going bad (IMG:style_emoticons/default/dry.gif) When disconnected, it drains to around 70-75% overnight.

Pretty sure the issue here is the relay board. I am in the process of stripping all the tar off one and repairing it where needed. After 40 years, loose connections are common on these boards.

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