Header sizing 914-6 |
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Header sizing 914-6 |
mb911 |
Jul 8 2016, 02:32 PM
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#81
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914 Guru Group: Members Posts: 6,819 Joined: 2-January 09 From: Burlington wi Member No.: 9,892 Region Association: Upper MidWest |
What I would need is a set to model off of. Anyone have a pair they want to loan me and I will make a set of heat exchangers for them?
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mb911 |
Jul 8 2016, 02:32 PM
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#82
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914 Guru Group: Members Posts: 6,819 Joined: 2-January 09 From: Burlington wi Member No.: 9,892 Region Association: Upper MidWest |
I actually think the idea of a heat plenum that would fit to the existing header choices to be a good idea. As you say, why reinvent the wheel. And all the folks out there with the Bursch headers (I think those are the most common after market ones out there) would have the option of adding heat to there existing headers for way less than an all new set. I would also suggest looking at a very abbreviated design. My stock set with the "full metal jacket" treatment makes lots of heat.,, more than needed except maybe in the most extreme situations and who among us is out driving their sixes at zero degrees?? The aviation style "heat muffs" are much smaller ( https://www.aircraftspruce.com/pages/ep/car...rsheatmuffs.php ) and the single one in my plane makes a lot of heat. Besides price, the biggest benefit might be that a smaller, well engineered muff would allow for a lot more room to adjust valves. I have not attempted a valve adjustment with the stock HE's in place (is it even possible??) but was able to do one with Bursch headers in place. What say the masses (IMG:style_emoticons/default/confused24.gif) ?? Heat muffs might be a good option. |
gereed75 |
Jul 8 2016, 02:58 PM
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#83
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Senior Member Group: Members Posts: 1,241 Joined: 19-March 13 From: Pittsburgh PA Member No.: 15,674 Region Association: North East States |
I have an old set of what I think are Burschs that I would lend out for the cause. I will post some pics and maybe someone could confirm what they are.
I am not a good candidate to beta test the muffs. Got my stock HE's on and they are not coming off any time soon!! Like I said, one heat muff on the plane makes good heat in a very drafty, un-insulated cockpit. I am sure a left and right in a 914 would be way toasty. |
Perry Kiehl Clone |
Jul 8 2016, 11:26 PM
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#84
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Unregistered |
I tried to get factory 6 HE's reproduced about 16 years ago. Dansk told me the original factory tooling had been scrapped, and they weren't interested. I even shipped a set of factory 6 boxes round trip Europe.
I looked into modifying 3.2 and 3.0 factory boxes, which I think still might be a viable option, but I just dropped the whole idea and started collecting as many 914-6 exhausts as I could get my hands on (IMG:style_emoticons/default/smile.gif) From the research I've done on this, I'd suggest the following: The factory did an excellent job designing the 914-6 exhaust system so, you may want to consider replicating the factory boxes as close as you can. They flow really well and the primaries are close to equal length. This is why you can have a 3.0 or 3.2 with the factory boxes, and it doesn't really feel totally choked. Why reinvent the wheel? Do not produce a product that has weld seams inside the heat collector shells. You will not find a single factory Porsche heat exchanger with welds in the collector shell, and for good reason. |
mb911 |
Jul 9 2016, 05:58 AM
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#85
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914 Guru Group: Members Posts: 6,819 Joined: 2-January 09 From: Burlington wi Member No.: 9,892 Region Association: Upper MidWest |
Agreed I made hundreds of sets of headers for rarlyl8 with my other business and was bound by there designs. Now I am not. I really think the bigger market is to make heat exchangers for current header options out there.
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Perry Kiehl Clone |
Jul 9 2016, 07:53 AM
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#86
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Unregistered |
You can't make heat exchangers out of mild steel, there's a high probability that it will cause carbon monoxide poisoning at some point in the future.
All Porsche exhausts since the 70's have stainless alloy tubing and mild steel shells, or all stainless. The newer the car the higher quality stainless to the point where it's all stainless. The reasoning on the boxes with mild steel shells is that they would go bad long before the tubing. In the early development of the 911 the factory exhaust systems had porosity problems inside the heat collectors that failed and caused carbon monoxide poisoning. Subsequently they changed in how they made those. |
mb911 |
Jul 9 2016, 08:07 AM
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#87
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914 Guru Group: Members Posts: 6,819 Joined: 2-January 09 From: Burlington wi Member No.: 9,892 Region Association: Upper MidWest |
with the 911 market we made the heat exchangers out of aluminum and made them So they can be removed for inspection or replaced from damage. I have an extensive background in in Porsche exhaust ala former owner and designer of m&k exhaust and previous to that I worked in aviation building products for companies like aircraft spruce, the wag aero group, leading edge air foils etc. That said I thinking a removable solution would be attractive to folks that already own headers that work for them.
Ultimatly stainless over stainless preferably 321 would be the best solution to any cracking, porosity issues along with a back purge.. I say we try one set up |
mb911 |
Jul 9 2016, 12:36 PM
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#88
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914 Guru Group: Members Posts: 6,819 Joined: 2-January 09 From: Burlington wi Member No.: 9,892 Region Association: Upper MidWest |
Another thought I just had as I was looking at my 2.4 on the stand that it has 993 heat exchangers which can be purchased for about 350 a set that they could be a solution. Yes not equal length but a pretty nice design large primaries, excellent heat exchangers , all stainless construction.. By the time you rotate flanges and make extensions total investment of under 1k and very little negatives.
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mepstein |
Jul 9 2016, 01:39 PM
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#89
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914-6 GT in waiting Group: Members Posts: 19,253 Joined: 19-September 09 From: Landenberg, PA/Wilmington, DE Member No.: 10,825 Region Association: MidAtlantic Region |
Another thought I just had as I was looking at my 2.4 on the stand that it has 993 heat exchangers which can be purchased for about 350 a set that they could be a solution. Yes not equal length but a pretty nice design large primaries, excellent heat exchangers , all stainless construction.. By the time you rotate flanges and make extensions total investment of under 1k and very little negatives. I wonder if I have an extra set in the shop? |
bahnzai |
Jul 9 2016, 01:52 PM
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#90
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Member Group: Members Posts: 305 Joined: 26-July 06 From: Columbia, SC Member No.: 6,509 Region Association: South East States |
Ben,
I have a factory set of 914-6 exhaust I will loan you for the build up. PM me your shipping address and contact info. Thanks |
Perry Kiehl Clone |
Jul 9 2016, 04:51 PM
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#91
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Unregistered |
Another thought I just had as I was looking at my 2.4 on the stand that it has 993 heat exchangers which can be purchased for about 350 a set that they could be a solution. Yes not equal length but a pretty nice design large primaries, excellent heat exchangers , all stainless construction.. By the time you rotate flanges and make extensions total investment of under 1k and very little negatives. That's exactly what I thought with the 3.2 style, but I'm sure the 993's are better in terms of performance. |
mb911 |
Jul 9 2016, 07:49 PM
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#92
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914 Guru Group: Members Posts: 6,819 Joined: 2-January 09 From: Burlington wi Member No.: 9,892 Region Association: Upper MidWest |
Way better . This was a common upgrade for 3.2 cars when I owned m&k exhaust. Brian does not do them anymore because he doesn't own those fixtures.
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0396 |
Jul 10 2016, 12:19 AM
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#93
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Advanced Member Group: Members Posts: 2,046 Joined: 13-October 03 From: L.A. Calif Member No.: 1,245 Region Association: Southern California |
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mb911 |
Jul 10 2016, 05:18 AM
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#94
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914 Guru Group: Members Posts: 6,819 Joined: 2-January 09 From: Burlington wi Member No.: 9,892 Region Association: Upper MidWest |
I do.
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JmuRiz |
Jul 10 2016, 06:43 PM
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#95
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914 Guru Group: Members Posts: 5,424 Joined: 30-December 02 From: NoVA Member No.: 50 Region Association: MidAtlantic Region |
(IMG:style_emoticons/default/biggrin.gif)
Interesting about the 3.6 heat exchangers...Scotty said 3.2 are too much work to be worth it on a 914, not sure if he's had a set of 3.6 to play with. I have a new set of MSDS headers if you need a set to fab HE prototypes. |
mb911 |
Aug 21 2016, 02:22 PM
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#96
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914 Guru Group: Members Posts: 6,819 Joined: 2-January 09 From: Burlington wi Member No.: 9,892 Region Association: Upper MidWest |
Quick update as I work one the Gt steel rocker flares I am having a friend start drawings and fixtures for the header and heat exchangers based off of the original ones but going 1-5/8" instead. Heat exchangers will be similar to stock as far as shape but will be fabricated.. Once we have a sample to show people we will start a group buy..
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Eric_Shea |
Aug 21 2016, 04:05 PM
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#97
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PMB Performance Group: Admin Posts: 19,274 Joined: 3-September 03 From: Salt Lake City, UT Member No.: 1,110 Region Association: Rocky Mountains |
(2) Pair please. (IMG:style_emoticons/default/biggrin.gif)
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restore2seater |
Aug 21 2016, 06:08 PM
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#98
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Future 914 copilot. Group: Members Posts: 311 Joined: 30-October 04 From: Dunlap,IL Member No.: 3,037 Region Association: None |
Any estimate on GB cost?
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raynekat |
Aug 22 2016, 12:36 AM
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#99
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Advanced Member Group: Members Posts: 2,154 Joined: 30-December 14 From: Coeur d'Alene, Idaho Member No.: 18,263 Region Association: Pacific Northwest |
I'm interested in a set of 1-5/8" heat exchangers for sure.
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mb911 |
Aug 22 2016, 05:36 AM
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#100
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914 Guru Group: Members Posts: 6,819 Joined: 2-January 09 From: Burlington wi Member No.: 9,892 Region Association: Upper MidWest |
Target for group buy is 1500.. I will firm this up this week..
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