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> *Project 2.4* • Dion’s endeavor • Six conversion, Rustoration & transformation
Dion
post Feb 15 2025, 03:31 PM
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Oh did I mention some chattering of teeth.


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Dion
post Feb 15 2025, 03:36 PM
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Heads to be shipped to machine shop. Case will get piston squirters and oil bypass mod in prep for oil pump upgrade. 4 rib version likely.


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Dion
post Feb 15 2025, 03:38 PM
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Case ready to ship.


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Dion
post Feb 15 2025, 03:42 PM
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Procured some Biral cylinders for the project. Will get these reconditioned.


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Dion
post Feb 15 2025, 03:44 PM
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This was a fun project the other day. Gear prolly on here since ‘67.
Plenty of heat. Stubborn as hell. Still have the other set to remove. (IMG:style_emoticons/default/mad.gif)


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Dion
post Feb 22 2025, 08:02 AM
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First round cleaning of the cam carriers. Need to hit them with the scotch brite again and then another round in the ultrasound tank.
Spray bar inside had the end plugs tapped and pulled.


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Dion
post Feb 22 2025, 08:05 AM
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Was able to find some nice replacement gears for the IMS.


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Olympic 914
post Feb 22 2025, 08:48 AM
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Pretty serious project. Will you be doing the reassembly ?

Will be following this.
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tygaboy
post Feb 22 2025, 08:56 AM
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Hey Dion! Great progress. Can't wait to see it back together and on the road. (IMG:style_emoticons/default/aktion035.gif)
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Dion
post Apr 1 2025, 07:49 AM
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Reconditioned barrels have returned.


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Dion
post Apr 1 2025, 07:52 AM
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Barrel


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Dion
post Apr 1 2025, 07:54 AM
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& JE pistons have arrived. Still awaiting for machine shop to complete the heads.


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Dion
post Apr 1 2025, 07:55 AM
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JE 85mm. Hoping to begin reassembly in late April.


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campbellcj
post Apr 1 2025, 07:02 PM
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(IMG:style_emoticons/default/aktion035.gif)
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tygaboy
post Apr 2 2025, 08:10 AM
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Nothing more exciting than lovely, new engine parts... (IMG:style_emoticons/default/wub.gif) Can't wait to hear it running!
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Dion
post May 13 2025, 08:26 AM
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Well it’s been a hot minute. Trying to get the 2.4 rebuilt along with dealing with my Dad who unfortunately suffered a stroke, fell and broke his humerus.
So firstly I want to thank my family and friends in helping keep my sanity through all this.
Hats off to the 914Mob, they know who they are!
A big thanks to @Mepstein who helped me procure parts and services.
The shop that is helping me allows me to make mistakes and teach me the rebuilding process. It’s an absolutely cool learning experience.
So here we are, a catch up on my build.

Lovely rebuilt heads:


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Dion
post May 13 2025, 08:30 AM
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Timing gears on IMS and polished chains.


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Dion
post May 13 2025, 08:31 AM
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Cranky


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Dion
post May 13 2025, 08:33 AM
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Double coated Bearings in place.


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Dion
post May 13 2025, 08:35 AM
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Rebuilt 4 rib pump


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