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> Ford Solenoid Hot Start installation instructions, Mark Henry's method
Mark Henry
post Apr 24 2017, 05:12 AM
Post #1


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Because this comes up so often I decided to make a tutorial on how I install the Ford solenoid.

The Ford solenoid fixes the common hot start problem of Bosch starter solenoid and it also reduces the load on the ignition switch. Although these instructions are for the 914 all aircooled VW's and Porsche often suffer from this problem and with minor changes this can be done to any car.

The issue occurs because the Bosch starter solenoid needs a full 9 volts to kick in. The combination of age, heat, corrosion, many connectors, a small ignition switch and wiring running to the dash and back can degrade the volts to less than the 9V required.
The Ford solenoid only needs about 3 volts for the 12V version and even less for the 6V which for our purpose works no problem.

My installation drills no holes in the car, not a single factory wire is cut, no in-line fuses, fully reversible and simple with no added bullshit.

Please this is not a discussion on if you prefer the wimpy (IMO) Bosch horn relay, want to cut and hack in a new wire or believe throat singing Vajrayana chants is a better method, start you're own thread.

Of course as with any electrical trouble shooting the first order of business is always clean all of your grounds and make sure the chassis to transmission ground strap is in place and in good condition.

I'll start right away with the money shot of the completed installation to show how clean this can be done.


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Mark Henry   Ford Solenoid Hot Start installation instructions   Apr 24 2017, 05:12 AM
Mark Henry   This is a Ford solenoid very common fender mounted...   Apr 24 2017, 05:26 AM
Mark Henry   I added a point about running the wire, make sure ...   Apr 24 2017, 11:59 AM
Mark Henry   First thing you need to do is enlarge the one hole...   Apr 24 2017, 05:30 AM
Mark Henry   Then cut the bracket about 3/4" to 1" as...   Apr 24 2017, 05:39 AM
Mark Henry   Once done you can hang it off the bottom starter m...   Apr 24 2017, 05:42 AM
Mark Henry   Ring connectors from your local FLAPS seem to come...   Apr 24 2017, 05:46 AM
Mark Henry   The best method to enlarge the ring connector hole...   Apr 24 2017, 06:01 AM
Mark Henry   So these are the connectors needed, but in a brain...   Apr 24 2017, 06:12 AM
Mark Henry   For crimping the wires go out and get proper crimp...   Apr 24 2017, 06:18 AM
Mark Henry   For the wire I'm using 10 gauge multi-strand p...   Apr 24 2017, 06:24 AM
Mark Henry   This shows how to connect the wire to the solinoid...   Apr 24 2017, 06:32 AM
Mark Henry   if you are worried about the exposed hot positive ...   Apr 24 2017, 06:35 AM
Mark Henry   This shows your existing main battery stock wire t...   Apr 24 2017, 06:38 AM
Mark Henry   The factory yellow wire that was on the Bosch star...   Apr 24 2017, 06:41 AM
Mark Henry   A couple of zip ties and you're done. :first:   Apr 24 2017, 06:43 AM
Mark Henry   This is real simple to make and crimpers should be...   Apr 24 2017, 06:54 AM
Kansas 914   This is real simple to make and crimpers should b...   Apr 24 2017, 07:14 AM
StarBear   This is real simple to make and crimpers should b...   Aug 4 2018, 07:51 AM
StarBear   This is real simple to make and crimpers should b...   Aug 12 2018, 09:43 AM
jim_hoyland   Great write up- Admins, please add this to the Cla...   Apr 24 2017, 07:14 AM
Mark Henry   Great write up- Admins, please add this to the Cl...   Apr 24 2017, 09:49 AM
jim_hoyland   Great write up- Admins, please add this to the C...   Apr 24 2017, 10:28 AM
76-914   Great write up- Admins, please add this to the C...   Jan 3 2018, 01:14 PM
shoguneagle   It does belong in the Classics! Great job com...   Apr 24 2017, 07:43 AM
ndfrigi   thank you for sharing!   Apr 24 2017, 10:07 AM
SKL1   Thanks much Mark- on my way out to the garage...   Apr 24 2017, 11:44 AM
stinkindiesel   Thanks Mark! I mounted mine using a couple of...   Apr 24 2017, 12:55 PM
GeorgeRud   I wonder if there's another design that would ...   Apr 24 2017, 02:44 PM
Mark Henry   I wonder if there's another design that would...   Apr 25 2017, 03:30 PM
914GT   A few more things to consider... I like to use wir...   Apr 24 2017, 03:29 PM
RobW   Nice work Mark! Classic for sure.   Apr 24 2017, 03:32 PM
HalfMoon   Genius level hack. Good on ya Mark! :beer2:   Apr 25 2017, 08:12 AM
Harpo   Nicely done Mark   Apr 25 2017, 06:01 PM
Mark Henry   Thanks everyone :wavebye: Just to calm some pee...   Apr 25 2017, 10:28 PM
Mark Henry   I know I've said I dont like to cut factory wi...   Apr 25 2017, 10:38 PM
SKL1   Finished installing the new "Ford" part-...   Apr 26 2017, 07:36 PM
GeorgeRud   Now that looks very sturdy and it's a beautifu...   Apr 26 2017, 08:10 PM
Rob-O   Great write up. And to think, the money you spend...   Apr 26 2017, 08:42 PM
Mark Henry   I added a link to this thread in my signature. :)   Jul 5 2017, 10:07 AM
jkb944t   Mark--very impressive write up/ conversion. Someh...   Jul 5 2017, 11:08 AM
11tenths   I bet the Cap'n would approve, but Slits would...   Jul 5 2017, 01:27 PM
76-914   I bet the Cap'n would approve, but Slits woul...   Jan 3 2018, 01:24 PM
Rand   I bet the Cap'n would approve, but Slits wou...   Jan 3 2018, 01:30 PM
moorepower   The Ford solenoid is a great idea, and works with ...   Aug 5 2017, 06:03 AM
porschetub   Because this comes up so often I decided to make ...   Aug 6 2017, 06:01 PM
Mark Henry   Standard SS-558 is the 6V single small post, works...   Aug 7 2017, 09:53 AM
porschetub   Standard SS-558 is the 6V single small post, work...   Aug 7 2017, 03:07 PM
Mark Henry   One fail point I was told, but have no direct proo...   Aug 7 2017, 08:56 PM
914Toy   One fail point I was told, but have no direct pro...   Jan 2 2018, 05:22 PM
Mark Henry   One fail point I was told, but have no direct pr...   Jan 2 2018, 07:05 PM
914Toy   [quote name='914Toy' post='2563644' date='Jan 2 2...   Jan 2 2018, 10:27 PM
porschetub   Ha Ha funny ,Chinese ones are out there,really mov...   Aug 7 2017, 09:05 PM
Tbrown4x4   The tabs are available at O'Reilly's Auto ...   Aug 7 2017, 09:11 PM
11tenths   Hey Mr. Henry- it worked! Well, not at first....   Jan 2 2018, 04:36 PM
gothspeed   Nice and functional, i have too many stories on no...   Jan 2 2018, 11:35 PM
Mark Henry   This drawing is mine from back in the early days o...   Jan 3 2018, 10:09 AM
Mueller   Mark, Would you recommend this setup for the Hi ...   Jan 3 2018, 11:05 AM
HalfMoon   Mark, Would you recommend this setup for the Hi...   Jan 3 2018, 11:12 AM
Mueller   Mark, Would you recommend this setup for the H...   Jan 3 2018, 11:12 AM
jkb944t   Very nice write-up and I will add it to my to do l...   Jan 3 2018, 11:47 AM
StratPlayer   My car has this mod.   Jan 3 2018, 12:18 PM
Mark Henry   Just food for thought, or should I say math :) V...   Jan 3 2018, 03:34 PM
HalfMoon   Just food for thought, or should I say math :) ...   Jan 3 2018, 03:40 PM
Lucky9146   Just an FYI That I was about to order the Standar...   Jan 18 2018, 01:45 PM
HalfMoon   So I've run across a (self created) problem an...   Jan 25 2018, 05:42 PM
Mark Henry   So I've run across a (self created) problem a...   Aug 4 2018, 10:24 AM
HalfMoon   So I've run across a (self created) problem ...   Aug 4 2018, 03:10 PM
Spoke   [quote name='Mark Henry' post='2635368' date='Aug...   Aug 12 2018, 12:08 PM
HalfMoon   [quote name='Mark Henry' post='2635368' date='Au...   Aug 12 2018, 10:06 PM
Mark Henry   This is how my '67 bug is wired. Also note the...   Aug 4 2018, 10:50 AM
North Coast Jim   Mark I had this "start problem" and foun...   Aug 4 2018, 11:06 AM
Mark Henry   You either still have something wired wrong or you...   Aug 5 2018, 08:04 AM
HalfMoon   You either still have something wired wrong or yo...   Aug 5 2018, 08:14 AM
Mark Henry   I wouldn't worry about the engine running afte...   Aug 13 2018, 05:54 AM
Mark Henry   The Ford solenoid just fixed the no start issue in...   May 12 2019, 08:44 PM
brcacti   Mark Henry, I'll come up to Canada and pay you...   Oct 25 2019, 01:30 PM
Mark Henry   Mark Henry, I'll come up to Canada and pay yo...   Oct 26 2019, 08:00 AM
StarBear   Ditto to several above and kudos to MH. Did mine t...   Oct 25 2019, 06:46 PM
oakdalecurtis   i checked with Mark on the actual relay he used, I...   Nov 18 2019, 04:19 PM
brainf18   Mark, I've been fighting hot start (i.e. no st...   Feb 22 2020, 08:06 PM
Montreal914   Nice car! :drooley: 6" steel wheels?   Feb 22 2020, 09:47 PM
sixnotfour   Nice car! :drooley: 6" steel wheels? ...   Feb 23 2020, 07:45 AM
brainf18   Nice car! :drooley: 6" steel wheels? ...   Feb 25 2020, 07:39 AM
Mark Henry   Ford used different mount brackets for different c...   Feb 23 2020, 09:40 AM
pcdarks   Not to beat a dead horse but I found this solenoid...   Jan 6 2021, 11:13 AM
barefoot   Not to beat a dead horse but I found this solenoi...   Jan 7 2021, 12:26 PM
rhodyguy   This thread should be in the Classic Forum.   Jan 6 2021, 11:32 AM
Mark Henry   This thread should be in the Classic Forum. :c...   Jan 6 2021, 03:00 PM
rhodyguy   Not removed from here, shared in the classic.   Jan 6 2021, 03:16 PM
black73   The Classic Forum should be a sticky at the top of...   Jan 6 2021, 03:40 PM
Shivers   I got introduced to the hot start problem in 1982....   Jan 29 2021, 09:49 AM
Mark Henry   [quote name='pcdarks' post='2880891' date='Jan 6 ...   Jan 29 2021, 10:07 AM
914Sixer   Another option is Bosch WR1 starter Kit. $27...   Jan 29 2021, 10:03 AM
Mark Henry   Cool tool that every 914 owner should (at minimum)...   Jan 29 2021, 10:16 AM
ClayPerrine   I just use a IMI gear drive starter. No hot start ...   Jan 29 2021, 10:52 AM
Olympic 914   (Deleted Irrelevant post... ) :confused:   Jan 29 2021, 06:12 PM
Mark Henry   Another option is Bosch WR1 starter Kit. $2...   Mar 29 2021, 02:40 PM
LefthandRev   Did this today. Used a $17 solenoid from O...   Sep 5 2021, 04:13 PM
Mark Henry   Just had my first no start in ages, had to get a p...   Sep 6 2021, 06:29 AM


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